ppt课件-5sbasictraining.pptVIP

5S BASIC TRAINING 5S Some New Words New Words - Continued Some 5S Examples 5S Examples - Sort, Set in Order 5S Examples - Shine 5S Examples - Standardize 5S Examples - Sustain The Good, Bad and the Ugly The Good What is Waste (Muda)? Improvement (Kaizen) Principles Summary * * What is 5S and why do we want to do it? What is 5S and why do we want to do it? 5S is short for: Sort, Set in Order, Shine, Standardize and Sustain 5S represents 5 disciplines for maintaining a visual workplace (visual controls and information systems). These are foundational to Kaizen (continuous improvement) and a manufacturing strategy based Lean Manufacturing (waste removing) concepts. 5S is one of the activities that will help ensure our company’s survival. 1. Sort - All unneeded tools, parts and supplies are removed from the area 2. Set in Order - A place for everything and everything is in its place 3. Shine - The area is cleaned as the work is performed 4. Standardize - Cleaning and identification methods are consistently applied 5. Sustain - 5S is a habit and is continually improved Also - Work areas are safe and free of hazardous or dangerous conditions Red Tag-Process for tagging, removing and disposing of items not needed in the work area. Lean Manufacturing-concepts that seek continuous improvement by removing waste in processes Some Japanese words you need to know: Kaizen-(pronounced “ki zen”) - improvement Kaizen Event and 5S Event-Planned improvements to a specific area or process (usually take 3 to 5 days). 5S Events focus on making 5S improvements. Muda-(pronounced “moo da”) - waste Gemba-(pronounced “gim ba”) - workplace Kanban-(pronounced “kon bon”) - Pull type inventory control system. Items are only produced to meet customer needs. The request to produce more is signaled from an upstream operation and/or customer orders. Value Stream Map - A diagram of all processes need