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Enterprise: Ag MechanicsJob: Arc WeldingObjective: Learn to safely and effectively shielded arc weld 1- What is sheilded arc welding? 2- What are some safety precautions for sheilded arc welding? 3- What are some procedures for striking an arc? 4- List some basic arc weld and positions. 5- List the equipment needed for sheilded arc welding. 6- Draw some basic weave patterns used in sheilded arc welding. 7- What is an electrode? 8- How should metal be prepared for welding? 9- How is cutting accomplished? 10- What determines amp setting? 11- What determines rod size? 1. Shielded arc welding is a fusion process where heat is obtained from an electric arc which is formed between a base metal and an electrode. 2. Some safety precautions are: A) Dont strike arc until helmet is in place B) Wear proper clothing C) Hold electrode by insulated handle D) Proper ventilation E) Avoid welding near combustable material F) Always wear safety glasses G) Never stand in water when welding H) Never weld on closed conainers 3. Hold the elctrode at a 15 degrees travel angle and either tap or strike an arc then position electrode 1/8 inch from metal. 4. Some basic welds are Butt, Tee, Lap V, and positions are Flat, Horizontal, Vertical and Overhead. 5. Some equipment is: A) Grinder E) Chipping Hammer B) Helmet F) Clothes C) Vice G) Helmet D) Wire Brush H) Pliers 7. An electrode is a metal rod coated with Flux the numbers on the rod stand for 601 1 - 60 = 60,000 lbs per square inch XX 1 = Position 1 =All 2 = Flat and Horizontal 3 = Flat XXX 1 = Polarity 1,3,4,8=AC or DC Reverse 2 = AC or DC straight 0 = DC Reverse 8. Metal should be cleaned of oil, paint, rust, and ground to bevel if over 1/4. 9. Cutting is done by turning amps up 150% and pushing rod through metal. 10. The amp setting is determined by the rod size and metal thickness 11. The size of rod used is based on the thickness of metal. * * * *
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