机械制造技术基础 双语班1.docVIP

《Manufacturing Engineering and Technology—Machining》Test Paper(2004-06-17)Name: Student No: Score:1 Drawing and marking (Close Test. 10 marks)1.1 Fig 1a) shows a turning tool. Please mark the tool angles (rake angle, cutting edge angle, tool cutting edge inclination angle and minor cutting edge angle) in Fig 1b). (5 marks)1.2 Pointing the process methods and marking the main motions in Fig 2. (5 marks)2 Judging. Marking √ for true and × for false. (Close Test. 30 marks, 2 marks for each)2.1 The built-up edge is one of the factors that most adversely affecting surface finish in cutting. (√)2.2 When continuous chip are formed, the machine tool is easier to vibrate and chatter than the case in which discontinous chips are formed. (×)2.3 In turning the highest temperature is usually found in the middle of crater wear area rather than the tool corner. (√)2.4 When using carbide inserts to hard turning, we should cool the cutting zone with cutting fluid discontinously. (×)2.5 In surface grinding we should use oils as grinding fluids and in thread grinding we should use water-based emulsions. (×)2.6 Indexable carbide inserts are usually brazed to the tool shank. (×)2.7 Diamond tools are usually used to finish-machining cast iron and steels. (×)2.8 the most important limitation of high-speed steel is the cutting speeds that can be employed, which are low relative to those of carbide tools. (√)2.9 In a planer, the workpiece is mounted on a table that travels along a straight path; in a shaper, the tool travels along a straight path, and the workpiece is stationary. (√)2.10 Three-jaw chucks have jaws that can be moved and adjusted independently of each other; they can be used for square or odd-shaped workpieces. (×)2.11 For drilling, reaming and tapping, blind holes must be drilled deeper than subsequent reaming or tapping operations that may be performed. (√)2.12 In conventional milling (up milling), the feed direction is same as the cutti