兒童早教机模具的设计稿建模及装配毕业专业论文有附录.docVIP

摘 要 传统的模具设计与加工方法，是以二维工程图为依据进行的，对设计者以及工人的经验有较高的要求，不仅周期长，需要反复试模，并且加工出来的模具成型质量较低。本论文所研究课题是借助于三维设计软件Pro/e，对儿童早教机模具进行设计、建模以及装配，在总体上实现了模具的结构合理性。然后通过对塑件的成型过程进行计算机有限元模拟分析，有效地预测了实际生产中可能出现的问题，确定了产品的最佳成型工艺参数。通过对相关工艺参数的调整，改善了原有模具设计方案中的不足之处。利用CAD/CAE技术对儿童早教机模具进行设计与计算机模拟分析，有效地缩短了产品的研发周期、模具设计周期和加工周期, 提高了一次试模成功率。 关键词：注塑模具；成型；模具设计；有限元模拟分析 ABSTRACT The traditional method of mold design and manufacture is based on two-dimensional engineering drawings; it has high demand on the experience of designers and workers. Not only its cycle is long, requires testing molds repeatedly, and also with a low forming quality. The topic researched in this paper is by means of 3D design software called Pro/e, which can design, mould and assemble for kid-learning mold; it also can realize the rationality of molding structure on the whole. Then through the computerized finite element simulation analysis for the plastic parts forming process, we can predict the possible problems of actual production effectively and also make sure of the best parameters of molding process. Through the adjustment of related parameters, we could improve the defects of original mould design project. The using of CAD/CAE technology for kid-learning mold design and computer simulation analysis, not only shortens the product development cycle, mold design cycle and processing cycle effectively, but also improves the successful rate of once mold testing. Key words：Injection mold; Forming; Mould design; Finite element simulation analysis 目录 1绪论 1 1.1我国注塑模具发展现状与发展趋势 1 1.2课题研究的目的与意义 4 2儿童早教机前壳模具设计 5 2.1塑件成型工艺性分析 5 2.2模具型腔与分型方案设计 8 2.3注塑机的初选型与校核 10 2.4浇注系统设计 13 2.5推出机构设计 19 2.6成型零部件设计 21 2.7结构零部件设计 25 2.8冷却系统设计 30 2.9本章小结 33 3模具三维实体造型 34 3.1塑件三维造型 34 3.2实体分模 34 3.3模架的创建 36 3.4本章小结 37 4塑件成型过程的计算机模拟分析 38 4.1有限元分析方法的基本思想和特点 38 4.2 MOLDFLOW简介 39 4.3模拟分析计划与前处理 39 4.4最佳浇口位置分析 41 4.5现有方案的充填和流动分析 42 4.6产品成型分析 44 4.7本章小结 50 5总结与展望 51 6参考文献 52 7致谢 53 8附录一 54 9附录二 67 1绪 论 1.1我国注塑模具发展现状与发展趋