ResistanceWelding电阻焊案例.ppt

Resistance Welding Reference Manual;Section 1 provides an introduction to the following resistance welding topics:;Figure 1-01 Current Wave Formation Comparison;Figure 1-02 Basic Resistance Welding Process;Section 2: Performance Objectives;Section 2: Performance Objectives;Section 3: Resistance Welding – Terms and Definitions;Section 4: General Resistance Welding Safety;Figure 4-01 Typical Body Resistances and Currents;Section 5: Resistance Welding Equipment;Figure 5-01 Simplified Electrical System of a Resistance Welding Machine;Figure 5-02 Typical Weld Head;Figure 5-03 Basic Transformer;Figure 5-04 Single-Impulse Resistance Spot Welding Schedule;Figure 5-05 Various Current Wave Formations;Figure 5-06 Complex Weld Cycle;Figure 5-07 Typical Air Cylinder Components;Section 6: Resistance Welding Materials and Components;Figure 6-01 Simple Projection Weld;Figure 6-02 Various Types of Projection Welds;Section 7: Resistance Weld Process and Parameters;Figure 7-01 Single Weld Cycle;Figure 7-02 Normal Weld Cycle;Figure 7-03 Weld Cycle/Upslope/Quench Temper;Figure 7-04 Example Parameter Card;Figure 7-05 Welding Current with Upslope and Downslope Features;Figure 7-06 Electrode Designed for Welding Wire;Figure 7-07 Phase Shift Associated with Percent (%) Heat Adjustment;Figure 7-08 Current and Pressure Relationship on Nugget Formation;Figure 7-09 Effect of Current and Time on Temperature Deviation;Figure 7-10 Simplified Electrical System of a Resistance Welding Machine;Figure 7-11 Effects on Current Requirements by Changing Areain a Current Loop;Figure 7-12 Effect of Poor Electrode Follow-up On the Weld Cycle;Figure 7-13 Follow-up Force;Figure 7-14 Weld Head Related Problems;Figure 7-15 Weld Strength Profile;Figure 7-16 Single-Impulse Resistance Spot Welding Schedule;Section 8: Electrode Identification;Figure 8-01 Heat Input to Electrode;Figure 8-02 Effect of Electrode Mushrooming on Weld;Figure 8-03 Different Shape Types of Electrodes;F