煤矿巷道重型掘进机实验台方案设计及关键技术研究.pdfVIP

摘 要 论文针对我国掘进机与国外先进技术 的差距原因分析，发现掘进机的实验 条件不足是制约我国掘进机行业发展速度的主要因素，根据掘进机研发和制造 单位的实际需求，分析并确定了煤矿巷道重型掘进机实验台的具体结构，指出 二自由度回转重型组合轴承是实验台关键技术之一。对二自由度回转重型组合 轴 承 进 行 了 实 际 工 况 的 理 论 计 算 并 表 达 出 其 回 转 轴 的 力 学 模 型 。 应 用 PRO/Engineer 软件对实验台进行干涉分析，对实验台的驱动油缸做了运动分 析，得到驱动油缸需要满足的运动规律曲线。 应用 ANSYS 大型有限元分析软件对二自由度重型组合轴承进行静力学分 析、模态分析、谐响应分析和疲劳分析。判断出二自由度组合轴承的失效并非 由外界激励和静载荷导致。组合轴承回转轴的累积疲劳系数 0.82312，根据 Miner 疲劳累积理论的修正理论判定二自由度组合轴承首次失效形式为疲劳失效，对实验 台后续的设计和理论研究提供了可靠的理论依据。 关键词：掘进机实验台；组合轴承；ANSYS；模态分析；疲劳分析 - I - Abstract Analysis the loadheader the gap with foreign advanced technology reasons, the experimental conditions found loadheader restricting our boring machine is the lack of development of the industry speed of the main factors, according to loadheader R D and manufacturing units of the actual needs, analyze and determine the coal mine tunnel test-bed of heavy loadheader concrete structure. That the combination of two degrees of freedom rotary bearings are heavy-duty bench is one of key technologies, to determine the combination of two degrees of freedom is a test-bed bearing the weak link. Combination of the two degrees of freedom bearing a heavy rotation the actual working conditions of the theoretical calculations and to express its rotary mechanical model. Application of PRO / Engineer software test-bed for interference analysis, the experimental station of the drive cylinder to do the motion analysis, has been driving the movement of the cylinder need to meet the curve. Using ANSYS finite element analysis software for two degrees of freedom heavy-duty bearings for static analysis, modal analysis, harmonic analysis and fatigue analysis. Determine the combina