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薄壁绝缘汽车线生产(Auto production line of thin insulation)
薄壁绝缘汽车线生产(Auto production line of thin insulation)
Abstract: the thin insulation equipment necessary for production of automobile wires, insulating materials and methods requirements, and solve the common problems in the production process.
Keywords: automobile line; insulating materials; production equipment and technology; common problems; Solutions
1 Introduction
With the rapid development of automobile industry and the globalization of the world economy, has greatly promoted the development of Chinas automobile industry, but also promoted the development of automobile product line, from the original thick wall insulation gradually adopt thin insulation. This paper mainly introduced in accordance with the Japanese standard JASOD611 / 1994 production of thin insulation AVSS car line, its performance requirements are shown in Table 1, the structure size is shown in table 2.
2 thin insulation needed for the production of auto line production equipment
Because the production line characteristics of automotive thin walled insulated equipment required, so the production and other wire extrusion equipment is different, here are a few must be equipped with production equipment.
(1) conductor preheater. Auto line thin insulation thickness is only 0.3mm, especially in the winter out into the tank immediately after cooling, cold stress and plastic shrinkage suddenly exist, influence the mechanical properties such as tensile strength and elongation. Secondly, combining to preheat wire insulation and conductor, favorable thermal shrinkage performance, at the same time when the core wire with water or oil through a wire after preheating would evaporate, will not cause insulation foaming or disconnection.
(2) double color coextrusion extruder. Automotive wiring harness is composed of many single cluster together, in order to distinguish, in addition to marking logo and color ring spray to discriminate the insulating cores on the same line and main / sub color of the points, so
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