基于Plant Simulation的白车身侧围焊装线仿真与优化研究.pdfVIP

第8期 组合机床与 自动化加工技术 No.8 2015 年8 月 Modular Machine Tool Automatic Manufacturing Technique Aug. 2015 文章编号:1001-2265(2015)08-0111-04　 　 　 　 DOI:10.13462/ ki.mmtamt.2015.08.029 基于 Plant Simulation的白车身侧围 焊装线仿真与优化∗ 林巨广,武文杰,蔡　 磊,刘马林,姜志文 (合肥工业大学机械与汽车工程学院,合肥　 230009) 摘要:虚拟仿真技术是目前对焊装生产线进行工艺规划的主要手段。 在分析某汽车白车身侧围焊装 线的基础上,利用仿真软件Plant Simulation 对侧围焊装线建立离散系统仿真模型,对设备工作情况 和瓶颈工位进行分析,评估焊装线生产能力;通过设计ExperimentManager分析模块中的多因子试验, 将焊装线产量作为指标,暂存区容量及添加位置作为影响因子,对暂存区的配置进行研究。 结果表 明合适的暂存区容量和添加位置能极大提高焊装线生产能力,为焊装线的优化提供理论依据和科学 参考。 关键词:Plant Simulation;虚拟仿真;侧围焊装线;多因子试验;暂存区 中图分类号:TH181;TG506　 　 　 文献标识码:A Simulation and Optimization of Body Side Welding Line in BIW Based on Plant Simulation LINJu-guang,WU Wen-jie,CAI Lei,LIU Ma-lin,JIANGZhi-wen (School of Mechanical and Automobile Engineering,Hefei University of Technology,Hefei20009,China) Abstract:At present,technology of virtual simulation isan effective approach tomakeprocessplanning for welding line.Basedonanalysisofanautomobile’sbody sideweldingline,thispaperuse simulation software Plant Simulationtoestablisha discrete system simulationmodel,accordingtothe simulationresultsitcanan- alyse the equipment working condition andbottleneck station,then assesstheproduction capacity of welding line;Then thispaper studiesthe allocation of buffer,using production as the target and buffer cpacity with addlocationastheinfluencefactor throughthe design ofmultiple-levelexperimentinExperimentManager a- nalysis module.The resultsshowthat appropritebuffer capacity andaddlocation can enhancetheproduction capacity of welding line greatly,thus offer a theoretical foundation and scientific reference for the optimiza- tion of welding line. Key words:Plant Simulation;virtual si