莲仁物理机械特性及切削加工特性分析-analysis of physical and mechanical characteristics and cutting processing characteristics of lotus seeds.docxVIP

AbstractRemoval of the plumule from the lotus kernels is an important procedure in the process of lotus seeds. With the rapid growth of market demand of lotus seeds, the traditional way of removal by hand will be definitely replaced by machines. There are lots of kernels crushed in the process of removing by automatic plumule removal machines in existence, and this increases the spoilage of kernel in the processing and blemishes the appearance of products. In order to solve this problem, the physical mechanism and the cutting property are analysed theoretically and experimented in this paper in order to figure out the regulation of influence to the crushing of lotus kernels by the physical mechanism characteristic, the geometric parameters of cutting tools and the cutting process parameters, and provide theoretical basis for the development of high quality and automatic kernels plumule removal machine. Major work of this paper is as follows:Menstruated the geometrical, physical and mechanical parameters of lotuskernel, obtained the distributions of diameter, length, curvature, etc., attained the precise density, moisture content, hardness and compression strength of lotus kernel, analyzed the relationship between moisture content, hardness and compression strength, provided the material parameters for the processing of lotus kernel.Based on the metal cutting theory, beginning with the simple 2-dimension cutting model, this paper made a deduction on the theoretical calculation formula of the axial force and torque of kernel cutting, revealed the main factors which influence the cutting force, and calculated the cutting force and torque of removal of kernel plumule under different cutting conditions.Based on software UG, established the 3-dimension models of lotus kernel and twist drill, analysed the kernel plumule removal process with the AdvantEdge cutting simulation software, revealed the variation curve of cutting force, torque and temperature under diffe