失效模式分析步骤.pptVIP

FMEA 12-Step Process List Process Step and Function. List Potential Failure Modes. List Potential Effects. Assign Severity Rating. （Criticality） List potential causes. Assign Occurrence Rating. List current controls. Assign detection rating. （Escape capability） Calculate Risk Priority Number. Use RPN’s to help decide on high priority failure modes. Plan to reduce or eliminate the risk associated with high priority failure modes. Re-compute RPN to reflect impact of taken on failure mode. List process Step and Function（Step 1） Use the process steps from process flow diagram List the process step Example process step: Stock inventory List Potential Failure Modes（Steps 2） Brainstorm with your team Group into categories i.e.. type of failure, area on product Combine any failure that are really the same Example failures modes: Stocked in wrong location Damaged List Potential Effects（Steps 3） Do for each potential failure mode If （potential failure mode）, then（What?） Example: failures modes and Effects Stocked in wrong location Unable to locate Damaged Short product Assign Severity Rating（Steps 4） Based on potential effect How serious if this happens? Severity Scale Bad Rating Criteria: A Failure Could 10 Injure a customer or employee 9 Be illegal 8 Render product or service unfit for use 7 Cause extreme customer dissatisfaction 6 Result in partial malfunction 5 Cause a loss of performance which is likely to result in a complaint 4 Cause minor performance 3 Cause a minor nuisance but can be overcome with no performance loss 2 Be unnoticed and have only minor effect on performance