轴类零件正交车铣切削力建模与仿真研究-modeling and simulation of cutting force in orthogonal turn - milling of shaft parts.docxVIP

华中 科技 大学 华 中 科 技 大 学 硕 士 学 位 论 文 II万方数据 II 万方数据 Abstract Turn-milling can be an important process to manufacture aircraft parts in one machine tool,solving the problem of digital manufacturing shaft parts.Turn-milling is a high-precision process,costing less time.Orthogonal turn-milling completes the process of the shaft parts through the movement combined the rotary motion of the workpiece and the rotary motion of the mill cutter,with the advantage of multi-process machining in the one clamping.In order to optimize the orthogonal turn-milling process parameters and improve the efficiency, cutting forces of orthogonal turn-milling need to be studied.In this paper,the cutting forces are researched in regard to orthogonal turn-milling shaft parts.The details are as follows. Firstly,analyze the procedure and kinematics of orthogonal turn-milling.Secondly,the undeformed chip’s geometric is modeling,including the chips generated respectively by circumference edges and bottom edges.Calculation models are derived about circumference edges and bottom edges of infinitesimal chip thickness,micro-element cutting depth and micro-element lead angles. Thirdly,cutting forces of orthogonal turn-milling are studied based on the analysis of micro chips’ geometry.Discrete circumference edges into infinitesimal Along the cutter’s axis,and infinitesimal cutting forces of circumferential edges are calculating.With a step function to judge the limits of integration to get instantaneous cutting forces of circumference edges,cutting forces of circumference edges are calculated and modeled.On the basis of this model,analyze cutting forces of bottom edges.Along cutter’s radial dsicrete bottom edges into micro-elements,and cutting forces of bottom edges are calculated and modelled.also investigate the influence of the cutter’s run-out on forces.Finally,design experiments verify the theoretical models.based on the verified models,the impact on cutting forces is analyzed of the variable cutting