超音速火焰喷涂制备双尺度结构wc-12co涂层分析-analysis of wc - 12co coating with two - scale structure prepared by supersonic flame spraying.docxVIP

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超音速火焰喷涂制备双尺度结构wc-12co涂层分析-analysis of wc - 12co coating with two - scale structure prepared by supersonic flame spraying.docx

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超音速火焰喷涂制备双尺度结构wc-12co涂层分析-analysis of wc - 12co coating with two - scale structure prepared by supersonic flame spraying

ABSTRACT According to this research, dual-scale WC-12Co mental ceramic coating was deposited by High Velocity Oxy-Fuel(HVOF) technique .the properities of the coating was investigated by means of Metallographic(OM), Scanning Electron Microscopy (SEM) , X-ray Diffraction (XRD), Micro hardness Tester and Wear resistance experiments. A dense and homogeneous coating of dual-scale WC-12Co was deposited by HVOF, which was composed of deformed strip shaped particles binding with Co. It was found that the substrate and the coating were bonding well and mainly mechanical bonding. Based on index of coating hardness and porosity , influence of the change in propane and oxygen flow rate, powder structure，spray distance was studied. The porosity of dual-scale WC-12Co coating could be lower than 1%. In the selected parameters, the micro hardness was as high as 1000HV0.1. It was analyzed in the distribution of micro hardness between coating and substrate and there was no significant difference in micro hardness between longitudinal and cross-section. The porosity and micro hardness was inversely proportional. When the pressure and flow rate of C3H8 were 0.6MPa, 22.5L/min, pressure and flow rate O2 were 0.6MPa, 225L/min, spraying distance is 300mm, the micro-hardness of dual scale WC-12Co coating is 1051HV0.1，micro-hardness of dual-scale WC-12Co coating was lower nano-coating but higher than micron-coating, combined strength was greater than 67MPa; fracture toughness reached to 11.3MPa*m1/2，it is the highest of the three kind of coating, The comprehensive mechanical properties of dual-scale WC-12Co coating are the best of the three. HVOF coating of WC-12Co was mainly used as a wear-resistant coating. It was important that the level of wear resistance and mechanisms .The coating had better wear resistance. In the dry sliding condition, the wear loss of coating was less than GCr15 about 78 times by one hour and 108 times by 2 hours, under the same condition friction coefficient o