带式输送机断带与捕捉系统的研究设计机械电子工程专业论文.docx

山东科技大学硕士学位论文摘 山东科技大学硕士学位论文 摘 要 摘 要 带式输送机是以输送带作为牵引机构和承载机构的一种运输设备，它是输送能力最 大的连续输送机械之一。带式输送机具有运行阻力小，运行平稳，运转可靠等优点，在 连续装载条件下可实现连续运输，因此被广泛用于国民经济各部门。倾角大、输送带长、 负荷大的带式输送机，一旦发生断带事故，在输送带和物料的重力作用下，就有可能摧 毁带式输送机系统设备和伤及人员，造成长时间的停产和重大安全事故。因此，需要设 计一种带式输送机断带保护装置，它能够快速可靠地抓住断裂的输送带。 本文总结分析了带式输送机断带原因和现有断带捕捉器的特点，根据输送带粘弹性 力学原理，建立了带式输送机有限元模型，对断带过程进行了断带仿真及分析。 根据带式输送机断带机理以及常用的断带检测方法，提出了基于输送带悬垂度的断 带检测方法，推导得出输送带的悬垂度公式，分析得出该方法用于检测输送带断带事故 的可行与可靠性。通过新的断带检测方法，并结合带式输送机断带捕捉器的结构要求， 设计了新的断带捕捉装置—横断面断带捕捉器。该断带捕捉器结构简单，工作可靠，能 够很好的实现对断带进行抓捕。 最后，本文通过分析横断面断带捕捉器的结构特点和工作原理，并结合带式输送机 电控装置，实现了对带式输送机断带信号的检测与反馈，以及对断带捕捉器的集中控制。 关键词：带式输送机，断带，捕捉器，悬垂度，控制系统 ABSTRACT The belt conveyor is a transporting equipment as traction and load-carrying bodies by belt. It is one of the biggest streamha ndling machiner ies in deliver y capacity. Its running resista nce low, the movement steady and the funct ion reliable are advantageous. It is possible to realize the continuous haulage under the condition of continuous load ing, so it is widely used in nationa l economic sectors. The belt conveyor with big dip angle 、long belt and large load can damage the device of belt conveyor system and injure people, resulting in a long shutdown and major security accident. Therefore ， it is much necessary to design a kind of broken belt catching device of belt conveyor. It can catch broken belt fast and relably. This paper summarizes the reasons for belt breaking and analyzes character ist ics of the exist ing broken belt catcher. A dynamic model of belt conveyor was established by viscoelast ic mecha nics of belt. The process of the belt breaking was analyzed through the finite element model of belt conveyor. According to the belt breaking mecha nism of the belt conveyor and the conventiona l detection techniques, a detection met hod based on the belt sag was presented. The formula of belt sag was derived. The feasibility and reliability of the met hod used in detecting belt breaking accident was analyzed. A new broken belt catc