搅拌摩擦焊接过程三维热流耦合模型研究-航空工程专业论文.docxVIP

II II Abstract As a green welding technology, friction stir welding has been widely used in aerospace,track transportation, shipbuilding and other fields, has an extremely broad market application prospect. The process of FSW is combined with metal plastic flow, temperature transition, crystal micr ostructure transformation,stress and strain deformation,it is a multiphysics field coupling complex nonlinear process.Study of the relevant fields of welding process is of great significance to find out the weld forming mechanism and optimiz e the friction stir welding process parameters. This paper is based on the method of the computational fluid dynamics, and a mathematical model about the process of the FSW which combines the flowing field with the temperature field is established. In this model, the source formula of heat by the shoulder and the pin is considered, and the discussion for the welding process of the basic metal viscoplastic constitutive relation as well as the basis of various assumptions during the welding steady state are given. The model is more suitable for adopting the actual flow turbulence model, which is added in the control equation of the turbulent kinetic energy equation. Besides, this model sets up all the hot boundary expression of mathematical equations and flow boundary condition, completes the mathematical analysis model of friction stir welding. On this basis, the multiple physical field coupling analysis software COMSOL Multiphysics is used and a numerical model is established about the 6061 aluminu m alloy friction stir welding process and the simulation is carried out, to analyze the basic characteristics of temperature field and velocity field of the welding consumables. The simulation result about the temperature field shows that, the highest temperature of the welding materials in the simulation only reach 77% of the melting point , which proves that the friction stir welding is still belong to a kind of solid phase connection