连板冲压成形工艺和弯曲工艺及模具设计.docVIP

PAGE PAGE I 摘 要 全文对直接连板冲压成形工艺和弯曲工艺做了分析确定，以及对模具设计进行了具体的论证。通过工艺分析确定制件共需三套模具，分别是弯曲模具两套、冲裁模复合模一套，考虑到经济性和实用性，对模具结构的设计进行了优化组合。 冲压件材料的选择对成形的好坏有很大影响；材料对各种冲压加工方法的适应能力称为材料的冲压成形性能。材料的冲压性能好，就是指其便于冲压加工，一次冲压工序的极限变形程度和总的极限变形程度大，容易得到高质量的冲压件。板料的机械性能与冲压成形性能有很紧密的关系，可从不同角度反映板材的冲压成形性能。一般而言，板料的强度指标越高，产生相同变形量的力就越大；塑性指标越高，成形时所能承受的极限变形量就越大；刚度指标越高，成形时抵抗失稳起皱的能力就越大。 冲裁模：沿封闭或敞开的轮廓线使材料产生分离的模具。如落料模、冲孔模。 弯曲模：使板料毛坯或其他坯料沿着直线（弯曲线）产生弯曲变形，从而获得一定角度和形状的工件模具。 关键词： 工艺分析；模具结构；弯曲工艺；冲压成形工 Title Even the design of plate punching Abstract The full text of a direct link plate bending metal forming processes and technology to do the analysis, as well as mold design specific evaluation. Through process analysis to determine total of three sets of mold parts, namely, two sets of bending die, compound die Die set, taking into account the economy and practicality, the design of the mold structure is optimized portfolio. According to the design task allocation, the major part of drawing and piercing die mold done a detailed design and description .Which, due to component surface is parabolic shape drawing, the drawing die relatively complex design .Mold design right to use the press power, and installed high-bolts were used for the checking. Blanking Die: along the closed or open so that the contour of the mold material have separated. Such as blanking die, punching die. Bending mode: to make rough or other sheet metal blank along a straight line (curved line) have a bending deformation, and thus obtain a certain angle and shape of the workpiece die. Keywords: Process analysis; die structure; bending process; metal forming process. 目 录 TOC \o 1-3 \h \z \u 1.引言 1 2.冲压件工艺特点 1 3.冲压件的工艺分析 3 4.材料的力学性能 4 5.确定工艺方案 4 5.1冲压工序性质和工序次数的选择 4 5.2工序组合及其方案比较 4 5.3毛坯尺寸的计算 4 5.4确定排样方式和计算材料利用率 6 5.4.1排样方法 6 5.4.2搭边设计 6 5.4.3排样图 6 5.4.4材料的经济利用 8 6.落料冲孔复合模具设计 8 6.1压力中心的确定 8 6.2凸凹模刃口尺寸的确定 9 6.2.1落料刃口尺寸计算 9 6.2.2冲孔的刃口尺寸 11 6.3计算冲裁力和选择冲压设备 13 6.3.1冲裁力的计算 13 6.3