机械制造技术课程设计-阀体的工艺规程及镗35孔夹具设计.doc

大连交通大学2014届本科毕业生设计论文 LASTSAVEDBY 摘要 本论文是结合实际生产，常常发现仅用通用夹具不能满足生产的要求，用通用夹具装夹工件生产效率低，劳动力大，加工质量不高，而且往往需要增加划线工序，而机床专用夹具是一种在装夹工件时应用很广泛的工艺设备，它广泛地应用于机械制造的切削加工过程中。能够有效的降低工作时的劳动强度、提高劳动生产率、并获得较高的加工精度，这就需要我为某一工序而设计一套专用夹具。 本次的论文研究的是为阀体上轴向Φ35孔设计一套专用夹具。设计内容包括毛坯的选取、工艺分析、定位基准的选择、工艺路线的拟定、工序内容的拟定、切削用量的选择及工序时间计算等。同时，文中还考虑到了阀体的加工工艺规程、工时定额、切削用量的计算以及在制定过程中所遇到问题的分析等。通过对夹具整体方案的设计，定位机构的设计，以及了解了专用夹具的设计要求，详细设计出了阀体上加工Φ35孔的夹具机构. 在此次工艺设计中，需首先根据所给的零件图部分图样进行复原设计加工零件图，对零件进行全面的分析，了解零件的工艺再设计出毛坯的结构。同时根据基准的选取、设计和定位原则，选择好零件的加工基准，经过反复的论证，最终设计出比较合理的零件加工工艺路线以及合适的专用夹具。 关键词：专用夹具；阀体；镗；工艺。 全套图纸加扣 3346389411或3012250582 ABSTRACT This paper is combined with the actual life，Often found only universal fixture can not meet the requirements of production.Workpiece clamping universal fixture with low production efficiency，waste of labour and .The processing quality is not high .Moreover, in a relatively stable and large batch mechanical process in order to effectively reduce the labor intensity of work, improve labor productivity and also obtain the high machining accuracy, which needs that we design a set of special fixture for a certain process. Research of this thesis is to design a set of special fixture for boring the Φ35 hole of the vavle body in the axial direction. moreover, the design content includes the selection of the blank, process analysis, the choice of locating datum, the drawing up of the process route, and also the process content, the selection of cutting data and the calculation of process time. Meanwhile, in the paper we also take in consideration of the processing procedure, the norm of work hour of the vavle body , the calculation of cutting amount in the formulation and process of the analysis of the problem, etc also included. Through the design of the whole scheme of fixtures, positioning system of design, and understanding of the special jig designing requirements we detailed the design of the Φ 35 hole’s fixture of the vavle body. During the process design, firstly, we