Process Winterization Design Guide
Document No: KS-PR-DEG-0136 Rev 0
01 December 2019
© Copyright 2019 Worley ACN 096 090 158. No part of this document or the information it contains may be reproduced or transmitt ed in any form or by any
means electronic or mechanical, including photocopying, recording, or by any information storage and retrieval system, without permission in writing from Worley.
Table of Contents
1. Scope 3
2. Related Practices 3
3. Design Practices 3
3.1 Determining Winterization Requirements 3
3.2 Equipment 3
3.3 Piping 4
3.4 Instrumentation 5
4. Specification of Winterization Elements 5
4.1 Insulation 5
4.2 Heat Tracing 5
5. References 7
Process Winterization Design Guide ii
KS-PR-DEG-0136 Rev 0 01 December 2019
1. Scope
This document covers design criteria to assist the process engineer in determining the need for and extent
of winterization in the design of facilities.
2. Related Practices
KS-PE-SPC-0010 Insulation General Specification
API Standard 661 – Air-Cooled Heat Exchangers for General Refinery Service
3. Design Practices
3.1 Determining Winterization Requirements
Winterization is a general term that applies to measures taken to prevent problems associated with design
and operation of processing facilities in regions with cold climates. A number of undesirable effects may be
experienced with equipment, piping, and instrumentation exposed to cold winter ambient conditions:
◼ Freezing or congealing of liquids
◼ Decrease flowability of liquid from an increase in viscosity
◼ Ice or hydrate formation in gas streams.
◼ Condensation of liquids from vapor streams
◼ Crystallization or precipitation of solids from liquid so
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