电风扇旋钮的注塑模具设计说明书.docxVIP

毕业论文 电风扇旋钮注塑模具设计 电风扇旋钮的注塑模具设计 摘要：本文研究的内容是注塑模的设计，此注塑件是电风扇旋钮。它的作用是调节电风扇的风速，能满足人们根据气温对风速的控制，同时也要兼具简约精致的外观要求。根据日常使用的需求，它一定要达到耐高温、耐腐蚀、弯曲不变形，且具有很好的绝缘性和抗腐蚀性的要求。根据认真分析该旋钮的各种性能特点，选择采用聚碳酸酯为材料，该产品的厚度设定为1.5mm，部分厚度为2mm，公差等级为IT8级。因为塑件是一个圆柱结构，为了顺利脱模，所以要设计成侧向抽芯机构。由于产品尺寸大小适中，同时是大批量生产，所以决定设计出一套一模两腔单分型面侧浇口的塑料模具。另外在本次设计中，还应用了AutoCAD软件进行模具设计。 关键词：注塑模；模具设计；塑料制品；注射成型 ?Abstract: The research content of this paper is the design of injection mold, which is the fan knob. Its action is to adjust the wind speed of electric fan, can satisfy people to control to wind speed according to air temperature, also want to hold concurrently contracted and delicate exterior requirement at the same time. According to the needs of daily use, it must achieve high temperature resistance, corrosion resistance, bending deformation, and has good insulation and corrosion resistance requirements. According to the careful analysis of the various performance characteristics of the knob, the selection of polycarbonate as the material, the thickness of the product is set to 1.5mm, part of the thickness of 2mm, the tolerance grade is IT8. Because the plastic part is a cylindrical structure, in order to smooth demoulding, so to be designed as a lateral core-pulling mechanism. Because the size of the product is moderate, and is a mass production, so decided to design a set of one mold two cavities single parting surface side gate plastic mold. In addition in this design, also used AutoCAD software for mold design. Key Words: Injection mold; Mould design; Plastic products; Injection molding Ⅰ 目 录 TOC \o 1-3 \h \u 1 绪论 1 1.1 题目背景及研究意义 1 1.2 注塑模具现状及发展前景 1 1.3 研究目的 2 2 塑件分析与模具方案确定 3 2.1 塑件分析 3 2.1.1 塑件零件图 3 2.1.2 塑料选择 3 2.1.3塑件分析 3 2.2 塑件结构分析 4 2.2.1 开模方向 4 2.2.2 脱模斜度 4 2.2.3 分型面 4 2.2.4 收缩率 4 2.2.5 零件壁厚 4 2.2.6 塑件体积及质量 5 2.3 材料 5 2.3.1 PC成型特点 5 2.3.2 PC注射工艺参数 5 2.4 方案比较与确定 6 2.4.1 拟定方案 6 2.4.2 分型面位