建立油气管道设备失效率数据库的技术探讨.docxVIP

学兔兔 www.xuet ut 探讨 · 交流 建立油气管道设备失效率数据库的技术探讨 Discussion on Establishing Equipment Failure Rate Database Technology of Petroleum and Gas Pipeline 李秋萍 (中国石油管道研究中心，廊坊市065000) Li Qiuping (PetroChina Pipeline RD Center,Langfang 065000) 【摘 要】 随着现代管道技术的突飞猛进，与过去相比站场设施的可靠性已经得到了极大改善，但是可靠性 较差的设备仍会造成管线停产和产生过高的维修费用，所以清晰地认识设备失效事件的本质原 因，对合理预测、安排和实施维修活动都具有关键的意义。通过建立油气管道设备失效率数据 库，可以合理的预测、安排和实施维修和维护活动，同时对站场整体可靠性产生持续性的改进， 更有效的改善安全性和经济效益。通过对失效率数据的分析可以产生广泛的收益，如：可以优化 安排设备检修和大修时间、维护保养项目；除此之外，还可以在较大范围内对设备全生命周期中 的备品备件和升级计划进行优化制定。 【关键词】 失效率数据库可靠性和维护数据交换维修时间 Abstract: In the petroleum, natural gas and petrochemical industries, great attention is being paid to safety, reliability and maintainability of equipment. In this respect data on failures, failure mechanisms and maintenance related to these industrial facilities and its operations, have become of increased importance. Various analysis methodologies are used to estimate the risk of hazards to people and environment. For such analyses to be effective and decisive, equipment reliability and maintenance data are vital. These analyses require a clear understanding of the equipment technical characteristics, its operating and environmental conditions, its potential failures, and its maintenance activities. Data covering several years of operation may be needed before sufficient data have been accumulated to give confident analysis results and relevant decision-support. At the same time, clarity as to the causes of failures is key to prioritising and implementing corrective actions that will result in sustainable improvements in reliability, leading to improved profitability and safety. Key words:Failure Rate Database Exchange of Reliability and Maintenance Data Maintenance Times 1 建立设备失效率数据库的意义 随着现代管道技术的突飞猛进，与过去相比站场 设施的可靠性已经得到了极大改善，但是可靠性较差的 设备仍会造成管线停产和产生过高的维修费用。虽然 在站场的日常运行中大多数设备的失效并不会造成灾 难性的后果，然而清晰地认识设备失效事件的本质原 因，对合理预测、安排和实施维修活动都具有关键的意 义。 通过合理的预测、安排和实施维修和维护活动可 以对站场整体可靠性产生可持续的改进，同时改善安 全性和经济效益。通过对失效率数据的分析可以产生 广泛的收益，如：可以优化安排设备检修和