管道焊接残余应力的X射线衍射法定量测试与数值模拟.docxVIP

第54卷第8期2025年4月

热加工工艺

HotWorkingTechnology

ISSN1001-3814CN61-1133/TG

DOI:10.14158/j.cnki.1001-3814.rjggy@

管道焊接残余应力的X射线衍射法定量测试与数值模拟

李宇1,蔡文昕2,高伟1,陈永生1,林中锋1,王芳2,江仰春2,张世伟3,张朱武3

(1.福建华电可门发电有限公司,福建福州350500;2.福建省锅炉压力容器检验研究院,福建福州350008;3.福州大学石油化工学院,福建福州350108)

摘要院通过X射线衍射法对管道内尧外表面焊接残余应力分布进行了定量测试遥结果表明院外表面轴向焊接残余应力在焊缝区呈现压应力分布袁压应力逐渐减小且转变为拉应力分布袁在靠近母材区的热影响区达到应力峰值遥在焊缝及热影响区袁外表面环向焊接残余应力均呈现拉应力分布袁在热影响区达到应力峰值遥内表面轴向和环向焊接残余应力在焊缝及热影响区均呈现拉应力分布袁在热影响区达到应力峰值遥同时应用有限元方法对管道焊接残余应力分布进行了数值模拟袁通过对实验测试结果与数值模拟结果的对比和分析袁验证了有限元模拟结果的准确性和可靠性遥

关键词院X射线衍射法曰焊接残余应力曰有限元曰定量测试

中图分类号院TG407 文献标识码院A 文章编号院1001-3814(2025)08-0125-06

QuantitativeMeasurementUsingX-rayDiffractionandNumericalSimulationofWeldingResidualStressforPipelines

LIYu1,CAIWenxin2,GAOWei1,CHENYongsheng1,LINZhongfeng1,WANGFang2,

JIANGYangchun2,ZHANGShiwei3,ZHANGZhuwu3

(1.FujianHuadianKemenPowerGenerationCo.,Ltd.,Fuzhou350500,China;2.FujianBoilerandPressureVesselInspectionInstitute,Fuzhou350008,China;3.CollegeofPetrochemicalEngineering,FuzhouUniversity,Fuzhou350108,China)

Abstract院ThedistributionofresidualweldingstressontheinnerandoutersurfaceofpipelineswasquantitativelymeasuredbyX-raydiffraction.Theresultsshowthattheaxialweldingresidualstressontheoutersurfacepresentsacompressivestressdistributionintheweldzone,andthenthecompressivestressgraduallydecreasesintoatensilestressdistribution,andthestresspeakreachesintheheataffectedzonenearthebasemetalzone.Intheweldseamandtheheataffectedzone,theresidualweldingstressontheoutersurfaceshowstensilestressdistribution,andreachesthepeakstressintheheataffectedzone.Theaxialandcircumferentialweldingresidualstressontheinnersurfacepresentstensilestressdistributionintheweldseamandtheheataffectedzone,andreachesthepeakstressintheheataffectedzone