三边形横截面空心零件旋压成形应力应变分布规律研究.pdfVIP

三边形横截面空心零件旋压成形应力应变分布规律研究 夏琴香* 赖周艺* 程秀全** 摘要：为了揭示非圆旋压成形机理，以三边形横截面空心零件为研究对象，通过数值模拟对其 旋压成形过程、应力应变分布规律与应变状态进行了研究。结果表明，旋压成形过程中直边面法兰 部分由于变形金属的周向流动而容易出现起皱，等效应力应变整体呈 120°循环对称分布。直边面 与圆角面上等效应力应变分布明显不同，从直边面中间母线至两侧，等效应力逐渐减低而等效应变 逐渐增加；从圆角面中间母线至两侧等效应力逐渐增加而等效应变逐渐降低；同一横截面上圆角面 的等效应变明显大于直边面。在圆角面和直边面的中间母线上，口部为最大等效应力区，容易出现 不贴膜；圆角面中间母线侧壁中部和直边面中间母线底部圆角区中部为最大等效应变区，容易出现 壁厚过度减薄。直边面中间母线底部圆角区和侧壁近似为平面应变状态，而其它部位的三向应变状 态。实验结果与模拟结果一致，验证了模拟模型的可靠性。 关键词：旋压；三边形横截面零件；应力状态；应变状态；数值模拟 Research on Distributions of Stress and Strain during Spinning of Triangular Cross-section Hollow-part Xia Qin-xiang* Lai Zhou-yi* Cheng Xiu-quan** （*School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou 510640 / China; ** School of Airplane Maintenance Engineering, Guangzhou Civil Aviation College, Guangzhou, 510403 / China ） Abstract: To reveal the mechanism of non-circular cross-section hollow-part spinning, the hollow-part with triangular cross-section was selected as the study obj ect, and the distributions of stress and strain as well as the strain state during spinning were researched based on the numerical simulation. The results show that wrinkling occurs easily at the flange region of straight side of workpiece due to the metal flowing along circumferential direction. The distributions of equivalent stress and strain are 120º uniformly distributed. The difference of distributions of equivalent stress and strain between straight side and filleted corner of workpiece is obvious, from the center generat