超声切削过程冲击接触特性的研究.pdfVIP

学兔兔 第u卷第3期 中 困 工 程 机 械 学 报 Vol_11 No．3 2013年6月 CHINESE JOURNAI OF CONSTRUCTION MACHINERY Jun．2013 超声切削过程冲击接触特性的研究 皮 钧，陈亚洲，张玉周 (集美大学机械工程学院，福建厦门 3610211) 摘要：超声切削过程中刀具与工件产生动力冲击，接触过程是非线性的．针对这种非线性冲击接触现象，分析超声 振动切削动态冲击接触特征，从理论上推导出这个过程的动态接触力和位移模型．基于该模型提出动态和稳态位 移、力的概念，由此分析动态位移、力和稳态位移、力对工件作用的不同效果．根据接触过程不同能量对工件作用的 不同，揭示超声切削提高刚度和降低切削力的工艺实质．针对金属材料，利用标准机夹刀具在恒进给状态下，进行 切削加工实验．实验结果表明理论模型与实际结果一致，证明超声切削过程存在静态和动态力两种作用． 关键词：超声切削；动态冲击；切削力 中图分类号：TH 113 文献标志码：A 文章编号：1672—5581(2013)03—0239—04 Study on impact contact characteristics during ultrasonic cutting process Jun，a删 ．zhou，zJ G ．zhou (College of Mechanical Engineering，Jimei University，Xiamen 361021，China) Abstract：Due to the impact between cutter and workpiece during the ultrasonic cutting process，the contact process is nonlinear．With regard to nonlinearity of impact contact，the dynamic impact contact characteristics are analyzed on ultrasonic vibration cutting．Accordingly，the dynamic contact force and displacement model are theoretically deduced．Based on the dynamic and steady displacement and force， different effects on workpiece are speculated in terms of dynamic displacements，dynamic forces and steady displacements．According to different energies towards different workpieces，the ultrasonic cutting process can be employed for stiffness enhancement and cutting force reduction．By using the standard cutting tools for diverse metal materials during constant feeding conditions，the cutting experiments are conducted．To this end。