磨前齿轮滚刀的设计与加工工艺.doc

磨前齿轮滚刀的设计与加工工艺 摘要在工件齿廓侧面(有时在底面)留出一定磨削余量的滚刀。使被加工齿轮轮齿根部产生一定量根切，所以被广泛用作高精度硬齿面齿轮的粗加工刀具。齿轮机构传动机构中一种。它传递空间任意两轴间的运动和力,并具有传动效率高、传动平稳、功率范围大、传动比准确、工作安全可靠使用寿命长等特点所以齿轮为机械工业的重要基础件,齿轮制造水平也反映一个国家的工业技术水平。齿轮加工是机械制造的重要组成部分。随着工业的发展,齿轮用量的增加,制齿方法工艺。Design and fabrication of pre grinding gear hob Abstract: The hob is a hob that leaves a certain margin in the profile of the workpiece (sometimes at the bottom).(Grinding of gear hob to be processing gear tooth root to produce a certain amount of undercutting), so it is widely used as the rough machining cutters for hardened gears with high precision. The difference between the hob and gear hob is only tooth, grinding gear hob tooth thickness gear hobbing cutter than thinner, to set aside a certain grinding capacity, to prepare for the next finishing. The gear mechanism is one of the most widely used in various transmission mechanisms. Because it can be any space between the axes of motion and force transmission, and has high transmission efficiency, large power range, stable transmission, transmission ratio is accurate, the use characteristics of long service life, safe and reliable work, etc., so recognized gear is an important foundation for industrial machinery and manufacturing level of gears can also reflect a countrys level of industrial technology. So gear machining is an important part of machine manufacturing.. With the rapid development of industry, the amount of gear is gradually increasing. We need to improve and study the method and process of tooth preparation.. Keywords: pre grinding gear hob, tooth thickness， tooth shape 1. 绪论 - 1 - 1.1 磨前齿轮滚刀的概述 - 1 - 1.2磨前齿轮滚刀的切削原理 - 1 - 1.3磨前齿轮滚刀研究的目的及意义 - 2 - 1.4 磨前齿轮滚刀的发展概况和趋势 - 2 - 2.磨前齿轮滚刀的齿形、结构设计与计算 - 4 - 2.1 磨前齿轮滚刀的齿形形式 - 4 - 2.2 磨前齿轮的容屑槽 - 5 - 2.3磨前齿轮滚刀的参数确定及尺寸计算 - 6 - 2.3.1外径和孔径 - 6 - 2.3.2磨前齿轮滚刀的长度 - 7 - 2.3.3磨前齿轮滚刀的设计步骤与计算过程 - 8 - 3.磨前齿轮滚刀的公差与技术要求 - 13 - 3.1磨前齿轮滚刀的公差 - 13 - 3.2滚刀技术要求 - 18 - 4.磨前齿轮滚刀的加工工艺分析 - 20 - 4.1零件分析 - 20 - 4.2选择加工方法，制定工艺路线 - 20 - 4.2.1滚刀表面加工 - 20 - 4.2.2