灯罩冲压工艺分析及模具设计.doc

灯罩冲压工艺分析及模具设计 摘要关键词：Chimney stamping technology and die design AbstractIn?this?design,my?topic?is?automobile?lampshade?stamping’s?industrial?analysis?and?mold?design.?Through?the?analysis?we?can?found?that?chimney?parts?is?no?flange?cylindrical?parts.This?part?structure?is?complex?and?it?needs?more?working?procedure?to?complete.The?main?shape?is?completed?by?blanking?drawing,?the?shrink?shape?completed?by?neckling?mould?is?also?needed.? In?the?design?process,?in?view?of?this?product,?we?must?first?clear?route?design,?determine?the?design?scheme?and?design?the?mould?structure.We?must?coduct?size?of?the?structure?analysis,?using??of?CAD?drawing?,then?determine?the?size?and??choose?the?best?process.After?that,?we?must?finish?blanking?deep?drawing?process?and?reducing?process?and?dimension?calculation.Next?is?the?calculation?of?burst?pressure.?It?can?help?us?to?select?suitable?stamping?equiption. The?calculation?of?mould?edge?is?also?important.?Appropriate?edge?can?ensure?longevity?of?moulds,improve?the?usage?rate?of?moulds.After?the?calculation?of?mould?edge?is?the?structure?design?of?moulds.We??calculates?the?size?of?the?parts?needed?to?complete?the?mold?assembly.Such?as?the?size?of?the?fixed?plate?and?stripper?plate,?etc.Finally?choose?die?set?and?a?series?of?standard?parts,??completed?the?design?of?the?mould. Keywords: blanking drawing，reducing mold, stamping process, die design 目 录 1 前言 1 1.1冲压模具简介 2 1.1.2 冲压模具的分类 2 1.2 本课题主要研究的内容及意义 3 2 复合模具总体方案的分析与确定 4 2.1 工艺方案分析 4 2.1.1 工件的分析 4 2.1.2 落料拉深工艺分析 5 2.2 工艺方案的确定 5 3 圆筒形拉深件工艺计算 6 3.1 工艺尺寸的计算 6 3.2 拉深力的确定 9 3.2.1 首次拉深 9 3.2.2 第二次拉深 11 3.2.3 确定压力中心 12 3.3 拉深模间隙 12 3.4 凸凹模工作部分的尺寸及公差的确定 12 3.4.1 第一次拉深 12 3.4.2 第二次拉深 13 3.5 排样图设计及材料利用率计算 13 3.6 落料拉深复合模其它工艺计算 15 3.7 落料拉深复合模零部件设计 16 3.8 复合模具主要零件的设计 20 4 缩口模设计 25 4.1 灯罩缩口工艺分析 25 4.1.1 灯罩缩口工艺计算 25 4.2 灯罩缩口模结构确定 27 4-3 模具工作零件刃口尺寸 28 4-3-1计算缩口凹模的工作部分尺寸 28 5 模具装配 37 5.1 冲压模具装配的技术要求 37 5.2 模具装配的特点 38 5.3 模具的总体设计 38 5.4 模具总装配 39 6结论 40 参考文献 41 致 谢 42  1 前言 冲压的加工方法是将板材经分离