铸焊式主索鞍焊接工艺分析及数值模拟.docVIP

铸焊式主索鞍焊接工艺分析及数值模拟 李爱农 吴宸超 刘继平 李蓓 赖宇宙 熊瑛 武汉理工大学材料科学与工程学院 中铁科工集团轨道交通装备有限公司 X 关注成功！ 加关注后您将方便地在 我的关注中得到本文献的被引频次变化的通知！ 新浪微博 腾讯微博 人人网 开心网 豆瓣网 网易微博 摘????要： 基于SYSWELD模拟, 针对大型主索鞍鞍头与座体的对接焊缝, 分析了材料焊接性, 模拟了一定热输入条件下的焊接温度场、焊缝及热影响区的组织分布。模拟表明:热输入越大, 焊缝及热影响区经800500℃冷却所需时间越长, 较硬脆的马氏体、贝氏体组织含量越少, 而韧塑性较好的铁素体+珠光体的组织含量越多。该研究给出了铸焊式主索鞍较合理的焊接工艺方案, 为大型铸焊式主索鞍的焊接生产提供了设计思路, 对降低生产成本、提高产品质量具有重要应用价值。 关键词： 铸焊式主索鞍; 焊接工艺; SYSWELD; 数值模拟; 作者简介：李爱农 (1958—) , 男, 副教授, 博士, 研究方向为材料成形新技术. 作者简介：李蓓 (1985—) , 女, 副教授, 博士, 研究方向为润滑剂薄膜的摩擦损耗行为、纳米材料及高分子材等的微观结构和性能的计算模拟. 收稿日期：2017-04-25 Welding process analysis and numerical simulation of the castwelded main cable saddle LI Ai-nong WU Chen-chao LIU Ji-ping LI Bei LAI Yu-zhou XIONG Ying School of Materials Science and Engineering, Wuhan University of Technology; Railway Science and Industry Group Rail Transportation Equipment Limited Company; Abstract： Based on SYSWELD software simulation, the authors analyzed the material weldability regarding the butt welds between the saddle-bow and the cable saddles base. The welding numerical simulation on the temperature fields, the distributions of microstructure in the weld zone and HAZ were carned on. The simulation results showed that the more the heat inputs energy, the longer the duration that the weld zone and HAZ spent the time cooling from 800500 ℃, the less the martensite and bainite with a little bit hard and brittle, in the contrast, the more the ferrite and peralite with the better plasticity and toughness. The research worked out the welding process and schedule, provided the design solution for the welding production of large scale castwelded main cable saddle, being the important application values for reducing the cost and increasing the production quality. Keyword： castwelded main cable saddle; welding process; SYSWELD; numerical simulation; Received： 2017-04-25 主索鞍是悬索桥缆索系统中的重要构件之一, 其主要作用是支承主缆、平顺改变主缆线型并将主缆的载荷传递到主塔和支撑。索鞍结构复杂, 具有体积大、质量大的特点, 一般有全铸式、全焊式和铸焊式等3种生产结构形式。对于大型主索鞍来说, 采用铸焊式结构, 兼顾了全铸式和全焊式的优点,