改善水玻璃砂抗粘砂性及溃散性的分析-analysis on improving anti-caking and collapsibility of sodium silicate sand.docxVIP

东华大学硕士论文摘要 东华大学硕士论文 摘要 II II II 的水玻璃溶液以 5%的质量分数加入到原砂中，同时加入占原砂 5% 质量分数的添加剂Ⅲ时，其常温强度，各温度下残留强度较合理。 最后，针对水玻璃石英砂在铸钢件的生产过程中出现的粘砂缺陷 进行了分析和研究。对铸型与铸件界面层进行模拟并对含添加剂的模 拟界面层进行了烧结试验。研究了添加剂对界面层烧结状态的影响， 并对铸钢件进行浇注对比试验。结果表明：往水玻璃型砂中加入添加 剂，可以使铸型与铸件间的界面层在高温下发生适度烧结和致密化， 有利于防止金属液的渗透，防止铸件产生粘砂缺陷。铸钢件浇注试验 发现，未加添加剂的 3#水玻璃砂铸件表面粗糙，粘砂严重；加入添 加剂的 4#水玻璃砂铸件表面有烧结壳，轻敲即可脱落，铸件表面光 洁，基本无粘砂。 关键词：添加剂；水玻璃砂；溃散性；粘砂缺陷 III III STDUY ON BURNING-ON DEFFECTS AND COLLABSIBILITY OF SODIUM SILICATE SAND ABSTRACT Of all the sand casting processes, the sodium silicate sand process is considered as one of the most promising casting mould sand to allow low environmental impact, for its non-toxic advantage. However, sodium silicate sand was poor in collapsibility after pouring and the burning-on defects were often found in the production of steel casting, which has plagued researchers for a long time and limited the popularization of sodium silicate sand. Therefore, the subject of this research was the study on the collapsibility of sodium silicate sand and the burn-on defects of steel casting. Firstly, in order to determine the hardening process of CO2 sodium silicate sand under laboratory conditions, the hardening mechanism of CO2 sodium silicate sand was analyzed. The test sample preparation equipment and the blowing hardening device were designed and the pressure and temperature of blown CO2 gas were well chosen. Besides, the effects of the blowing time and the flow rate of CO2 gas at room temperature and strength on sodium silicate sand were studied. The results showed that when the blowing time is 50 to 60s and the flow rate is 40 L/min, the initial strength could ensure the need of drawing, meanwhile the final strength was high enough. Secondly, our Research Group has invented some additives and they could be directly mixed with quartz sand in the mixing of sodium silicate sand. The influence of the additive on the collaps ibility of sodium silicate sand was studied and orthogonal test was used to optimize the amou