薄壁类压铸件模具温度场的有限元仿真分析-finite element simulation analysis on temperature field of thin wall die casting die.docxVIP

摘要压铸过程模具温度场的有限元仿真，对于优化压铸工艺参数，提高铸件的质 量和延长模具寿命都有重要的作用，可促进压铸业的发展。本文概述了压铸过程温度场模拟的研究现状与发展趋势，并对有限元法及模 拟软件进行了介绍，建立了压铸模具瞬态温度场三维有限元模型，运用有限元分 析软件ANSYS，对典型薄壁铝合金压铸件的模具温度场进行仿真，并进行了实 验和数据测量。在此基础上，对开关盒压铸件的模具温度场进行了仿真研究。本文模拟分析了典型薄壁盒体的压铸模具温度场分布，并进行了实测实验， 模拟结果和实测结果基本吻合，最大误差为10%，验证了有限元分析软件ANSYS 对薄壁件压铸模具温度场仿真的可行性，为利用该方法对薄壁开关盒的模具温度 场进行仿真研究提供了可靠的依据。本文分析了在浇注温度为650℃的条件下，当模具预热温度分别为180℃，200℃，220℃时，以及在预热温度为200℃的条件下，当浇注温度分别为630℃，650℃，670℃时，开关盒压铸模具温度场的分布。通过分析温度场的模拟结果，考 虑模具型腔表面平均升温速率对模具型腔的影响，本开关盒铸件采用200℃的模 具预热温度、650℃的浇注温度比较合理。所得结果对实际生产有较强的指导意 义。关键词：薄壁件；压铸模具；温度场；有限元仿真；ANSYS；工艺参数AbstractThe finite element simulation of the temperature fields of the die in the die casting process plays an important role in optimizing the technical parameters of die casting, improving the quality of die castings and lengthening the serve life of the die mould. It can promote the development of the die casting industry.The paper described the research present situation and the developing trend of numerical simulation in die casting process. The Finite Element Method (FEM) and simulated softwares were introduced. An 3D FEM model of the transient temperature field was theoretically built. The temperature field of the die for producing typical thin-wall casting in die casting process had been simulated by FEM software ANSYS. The experiment of die casting process had been done. On this foundation, the temperature field of the die was simulated for producing a thin-wall switch box in die casting process.The temperature distribution of dies was discussed about the typical thin-wall box in die casting process. The experiments were done and the datas were measured. Comparing with the practical datas, the result of simulation was approximately close. The maximum error was 10%. It proved that the simulation of the temperature fields of the dies about thin-wall castings in die casting process by FEM software ANSYS is feasible, which give a reference for the simulation of the temperature fields of the die about the thin-wall sw