埋弧焊磁控电弧焊缝跟踪传感器的电磁特性及适应性分析-electromagnetic characteristics and adaptability analysis of magnetic control arc welding seam tracking sensor for submerged arc welding.docxVIP

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2018-07-27 发布于上海
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埋弧焊磁控电弧焊缝跟踪传感器的电磁特性及适应性分析-electromagnetic characteristics and adaptability analysis of magnetic control arc welding seam tracking sensor for submerged arc welding.docx

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埋弧焊磁控电弧焊缝跟踪传感器的电磁特性及适应性分析-electromagnetic characteristics and adaptability analysis of magnetic control arc welding seam tracking sensor for submerged arc welding

AbstractNow，weldingisoneofindispensableprocessinmordenmanfacturing.Inordertoobtainingexcellentweldedfabrications,higherproductionefficiency，safeproductionweldingconditions，andreducingworkerslabourintensityinmordenweldingproduction,Wehavetoraisingthedegreeofautomationandintelligentizationinproduction.Thenautomaticweldseamtrackingistheoneofkeyingredientsforcompletingweldingautomation.Nowsubmergedarcweldhasbeenoneofmostwidespreadapplicationinthenumerousweldingprocess.Buteffectedbymanyfactors,itisverymuchdifficultiesfordevelopingonetechnologyautomaticweldseamtrackingthatistracinginhighprecision,lowcost,andapplicabletosubmergedarcweld.Inthepaper,onthebasisofmagnetic-controlledarcsensoringasmetalarcwelding,andaccordingtothedisciplineofthecharacteristicofelectromagneticinfluencedbymainParamaterinmagnetic-controlledarcsensor,inaccordancewithANSYSfiniteelementnumericalanalysismethod.Thenonemagnetic-controlledarcsensortomeetingsubmergedarcweldingisdesigned.Specifictasksasfollows:Firstofall,reviewingthebasicultrasoundphysics,advantagesandshortcomingsinsubmergedarcwelding,thestatusofsubmergedarcweldtrackingsystemindomesticandforeign,arctypeseamtrackingtechniquesubmergedarcweldingandmagneticarccontroltechnologyisintroducedtoemphasize.Followly，thedisciplineofmagneticfielddistributionaffectedbytheexcitationcurrent,theexcitationcoilwindinglength,themagneticcorediameter,themagneticpoledegreewasresearchedthroughANSYSelectromagneticfieldsfiniteelementnumericalanalysismethod.Researchresultshowitisstrongertotheexcitationcurrentandthemagneticpoledegree，buttheimpactofotherisweak.AccordingtothelawthroughANSYSelectromagneticfieldsfiniteelementnumericalanalysismethod,anewtypemagnetic-controlledarcsensorandthepoweramplifiercircuitwasoptimaldesignedandmade.Themagneticinductiondensityofmagnetic-controlledarcsensordevelopedismeasuredbydigitalTeslaequipment.TheresultofmeasurementandtheresultofANSYSnumericalanalysismethodarecomparativeanalysed,thatshowthemagneticfielddiributionofrealmagnetic-contr