高硬强韧wc涂层设计及其在工程机械再制造中应用-design of wc coating with high hardness and toughness and its application in remanufacturing of construction machinery.docx

万方数据 万方数据 showed that the existence of nanometer WC particles increased the hardness and elastic modulus of the matrix in bimodal WC-(nanoWC-Co) coatings. Study on the friction and wear behavior of five kinds of WC coatings showed that bimodal WC-(nanoWC-Co) coatings exhibited the most excellent wear esistance in the five kinds of coatingswhen dry sliding against a GCr15 ring. Through analysis of wear morphology and wear debris, the main wear mechanism of WC coatings was found. That was adhesion and micro-cutting of the binder phase by GCr15 ring and wear debris, spalling of WC particles and local delamination caused by fatigue crack propagation, and accompanied by the formation and detachment of oxide film. Finally, this bimodal WC-(nanoWC-Co) coating has been successfully applied on remanufacturing of construction machinery shaft parts such as double row sprocket shaft. The remanufacturing coating had a compact microstructure with the porosity lower than 1% and excellent mechanical properties with a microhardness of 1256 HV0.1, the indentation fracture toughness of 10.5 MPa·m1/2, bonding strength more than 60 MPa and wear mass loss less than 1/20 of GCr15 bearing steel under the condition of dry sliding wear. Through the establishment of evaluation model of waste product remanufacturing, the re- manufacturability of double row sprocket shaft remanufactured by this method was evaluated and the result was very satisfied. KEY WORDS: remanufacture, construction machinery, shaft, HVOF, WC-(nanoWC-Co), high-toughness, wear 目 录 第一章 绪论 .................................................................................................................... 1 1.1 再制造工程......................................................................................................... 1 1.1.1 再制造工程的概念与内涵 .......................................................................... 1 1.1.2 再制造工程发展现状 ................................................................................. 3 1.1.3 工程机械的再