射出成型寻求最小翘曲量及成型周期之制程参数最佳化OPTIMAL.PDFVIP

量 參數 OPTIMAL INJECTION-MOLDING PARAMETER SETTING FOR MINIMAL WARPAGE AND CYCLE TIME M.-S. Huang 立 理 Assistant Professor, Department of Mechanical and Automation Engineering, National Kaohsiung First University of Science and Technology 林 T.-Y. Lin 立 Graduate student, Department of Mechanical and Automation Engineering, National Kaohsiung First University of Science and Technology 精 量 量 諸 冷 率 力 度 參數 量 量 肋 流不 異數 了 度 力肋量 理 量+5%異 度 冷 流率 ABSTRACT Warpage control is a major concerned object in the process of thin-walled injection molding part. However, there are many factors affecting its amount, such as cooling rate, pack pressure, pack time and melt temperature etc. This study aims to identify the most affective factors and then minimize the warpage under possible shortest molding cycle time. An injection molding part with ribs and thin-walled features is employed as the studied vehicle in this research. Firstly, the control factors to warpage are identified and their levels are scheduled through Taguchi method. Then each process condition combined from control factors is simulated with the commercial mold flow software. The simulated results show that the pack 1 pressure is the most significant factor, which affects the product’s quality. By setting the allowable quality control standard such as the 5% variation of obtained minimal warpage, the best cycl