基于DSP的软开关逆变焊接电源的研究-电力电子与电力传动专业论文.docxVIP

- - I - 摘 要 当今社会科学技术飞速发展，很多用电设备对逆变焊接电源的质量提出了越来越高的 要求。传统的电源控制电路，采用模拟电路实现，模拟电路存在很多的缺点，比如信号不 宜传输，易受干扰等。而数字控制技术在很多方面都优于模拟电路，比如高频率、低功耗、 便于开发、好维护等优点。随着电力电子控制向着低功耗、高频率的方向发展，数字控制 更显示了其优越性。DSP 控制芯片以其集成度高、通用性强、速度快等优势，在众多控制 芯片中脱颖而出，成为电力电子控制领域的热点。本文应用 TMS320F2812 芯片对逆变焊 接电源进行控制，初步实现了逆变焊机的数字化。 针对硬开关控制方式功率损耗大的缺点，而传统移相软开关受负载范围影响很大，不 易实现宽负载范围的软开关，在不增加系统复杂性的前提下，本文提出了有限双极性的控 制方式，解决了传统移相焊机死区不好调整、变压器利用率低、系统损耗高等缺陷。本文 对有限双极性控制原理、拓扑结构的选择、工作模态进行了深入的研究和分析，并对其拓 扑主电路进行了 MATLAB 仿真验证，最后设计出有限双极性的电路拓扑。接着以此有限 双极性主电路为基础，设计了基于 DSP 的控制电路硬件和软件部分。 对焊接电源样机进行了脱机和联机实验。脱机状态时测量了驱动波形，验证了驱动、 保护等控制电路的正确性。在联机试验中，通过实际的焊接钢板实验，其焊接效果达到了 预期的性能指标要求。 关键词：逆变焊机；DSP；有限双极性 ；PID；MATLAB 仿真 - - II - Abstract In todays society, science and technology develop rapidly. For lots of electrical equipment, the quality requirement of the inverter welding machine is higher and higher. Traditional power control circuit uses analog circuit. Analog circuit has many disadvantages, such as signal is transmitted, vulnerable to interference. While, the digital control technology is superior to analog circuits in many respects, such as high frequency, low power consumption, convenient development, maintenance, etc.. Along with the electric power electronic control in low power consumption, high frequency direction, digital control displays its superiority. Because of high integration, strong versatility, a speed advantage, in numerous control chip, DSP control chip talent showing itself, and become a hotspot in the field of power electronics control. In this paper the application of TMS320F2812 chip for inverter welding power control, realized the digital inverter welding machine. According to the hard switching mode power loss is big wait for defect, while the traditional soft switch load greatly influences, not easy to achieve wide load range of soft switching, without increasing the complexity of the premise, the limited bipolar control mode, to solve the traditional phase welder dead is not good, low utilization rate, adjusting transform