精益六西格玛标准化工作StandardWork.pptVIP

31 M A D I C 32 M A D I C ? Observation Sheets 观察表 ? Standard Work Charts 标准化工作表 ? Balance Tables 平衡表 ? Standard Work Combination Tables 标准化工作综合表 ? Kaizens 改善实施报告 33 M A D I C General Purpose Standard Work is usually performed by associates who are tending machines. The output is controlled by the machines cycle and the loading and unloading of the machine is automated or performed in batches (not 1x1). 一般用途的标准化工作通常是由一名以管理机器为主 的人员来完成。输出由机器的周期所控制，机器的装、卸是自动进行或每 批执行。 When establishing General Purpose Standard Work, the work of the associate is balanced against the associates available time. 一旦建立了一般用途的标准化工作， 员工的工作将是与员工的有效工作时间相平衡。 34 M A D I C Available Time?? 有效时间？ Interval of time that elapses before process stops, or required tasks need completed 工序停止之前或必须的工作需要完成引起的时间 间隔 a) due to queuing capacity at load or in processes 由于在装载或过程中的等待容量 b) some type of human intervention is needed to keep the process flowing 一些人为因素来保持过程顺畅 The Standard Work is designed to capture work content, sequence, and timing expected to take place during this interval ! 标准化工作的设计通过获取工 作内容、顺序以及在间隔期间预料将发生的时间安排 c) interval of time between required quality or maintenance checks 在必须的产品质量或维护检查之间时间间隔 35 M A D I C Since the General Purpose work generally does not have a “pitch” when the initial observations are conducted, one must capture all the activity performed by the operator. 由于在进行首次观察时，一般用途的标准化工作通常是没有 一个单位制造时间的，所以我们要获取操作员操作的全部动 作。 36 M A D I C =15,127 = 42% of 36,040 .42 * 25,200 = 10,584 =5,312 = ~14.8% of 36,040 .148 * 25,200 = 3,730 =15,601 = ~43.2% of 36,040 .432 * 25,200 = 10,886 37 M A D I C Balance Tables 平衡表 Balance tables for general purpose work capture the total time for the cycle work, periodic work, and fluctuation (waiting, and other) 用于一般用途的标准化工作 平衡表是用来获取循环操作，周期性工作和波动（包括等待和其它） 的总的时间 38 M A D I C 10,584 3,730 10,886 10,584 0.42 3,730 ~0.57 39 M A D I C You will be given summary data from observations for the 4 general purpose associates on the grind side of Line 5. 从