JITDemand-PullLogic(英文版的教程).pptx

JITDemand-PullLogic(英文版的教程) Just-In-Time (JIT)DefinedJIT can be defined as an integrated set of activities designed to achieve high-volume production using minimal inventories (raw materials, work in process, and finished goods).JIT also involves the elimination of waste in production effort. JIT also involves the timing of production resources (e.g., parts arrive at the next workstation “just in time”). 2 The Japanese Approach to ProductivityElimination of waste Efforts concentrated on shop floorRespect for peopleQuality improvement focus3 Waste in Operations(1) Waste from overproduction(2) Waste of waiting time(3) Transportation waste(4) Inventory waste(5) Processing waste(6) Waste of motion(7) Waste from product defects 4 JIT Demand-Pull LogicCustomersSubSubFabFabFabFabVendorVendorVendorVendorFinal Assembly5 Minimizing Waste: Focused Factory NetworksFinal AssemblyCoordinationSystem Integration6 Traditional ConveyanceABCACBSporadic and Infrequent Deliveries from Individual Suppliers7 Mixed-Load DeliveryABCABCRegular and Frequent Deliveries from Many Suppliers8 Minimizing Waste: Group Technology Using Departmental Specialization for plant layout can cause a lot of unnecessary material movement. SawSawLathePressPressGrinderLatheLatheSawPressHeat TreatGrinder9 Minimizing Waste: Group Technology Revising by using Group Technology Cells can reduce movement and improve product flow. PressLatheGrinderGrinderA2BSawHeat TreatLatheSawLathePressLathe110 Minimizing Waste: Uniform Plant LoadingNot uniform Jan. Units Feb. Units Mar. Units Total 1,200 3,500 4,300 9,000Uniform Jan. Units Feb. Units Mar. Units Total 3,000 3,000 3,000 9,000Suppose we operate a production plant that produces a single product. The schedule of production for this product could be accomplished using either of the two plant loading schedules below. How does the uniform loading help save labor costs? or 11 Mixed Batch ExleCompany produces three products with a mixed model assembly line.Ope