浅析一种焦油干燥器进料闪蒸阀的结构优化措施_刘光新.pdfVIP

浅析一种焦油干燥器

进料闪蒸阀的结构优化措施

刘光新，班洪胜，康宝杰

(河北沧州大化股份有限公司聚海分公司，河北沧州061000)

摘要：针对有机合成化工装置焦油干燥系统进料闪蒸阀频繁堵塞、拆卸困难的问题，文章深入分析故障机理，提出创新

性结构优化方案。通过将安装间隙由0.35mm增至4.50mm，增设可拆卸套筒短管结构，优化导流槽为平面导流并采用

V型下料口，显著改善了介质流道的通过性，使介质流通更顺畅，不易堵塞。工业应用表明，结构优化后拆卸时间由原来

的平均4.5h缩短至0.5h，阀门寿命从2～3个月延长至12个月以上，单阀年维护成本降低32万元。该方案解决了高

温工况下热膨胀导致的“抱死”现象，为高黏度介质阀门设计提供了重要参考。

关键词：进料闪蒸阀；结构优化；拆卸性能；焦油干燥器；热膨胀补偿

中图分类号：TQ050.7文献标志码：A文章编号：1008-4800(2025)30-0119-04

DOI:10.19900/ki.ISSN1008-4800.2025.30.029

Analysisofstructuraloptimizationmeasuresforatardrierfeedflashvalve

LIUGuangxin,BANHongsheng,KANGBaojie

(JuhaiBranchofHebeiCangzhouDahuaCo.,Ltd.,Cangzhou061000,China)

Abstract:Aimingatthefrequentclogginganddisassemblydifficultiesoffeedflashvalvesintardryersystemsoforganicsynthesis

plants,thisstudyproposesaninnovativestructuraloptimizationsolutionthroughin-depthanalysisoffailuremechanisms.By

increasingtheinstallationclearancefrom0.35mmto4.50mm,addingadetachablesleevestructure,optimizingtheflowguide

groovetoaplanardesignandadoptingaV-shapeddischargeport,itsignificantlyimprovedthepassabilityofthemediumflow

channel,makingthemediumflowsmootherandlesspronetoblockage,Industrialapplicationsdemonstrate:disassemblytime

hasbeenreducedfromanaverageof4.5hto0.5h,valveservicelifeextendedfrom2-3monthstoover12months,andannual

maintenancecostpervalvedecreasedby320000RMB.Thissolutioneffectivelyresolvestheseizurephenomenoncausedby

“”

thermalexpansioninhigh-temperatureenvironments,providingcriticalinsightsforvalvedesignhandlinghigh-viscositymedia.

Keywords:feedflashvalve;structuraloptimization;disassemblyperforma