结晶器保护渣渣膜结构模拟探究.pdfVIP

结晶器保护渣渣膜结构模拟研究1 杨波，唐萍，文光华，朱辛白，于雄 (重庆大学材料科学与工程学院，重庆 400044 ，中国) 摘 要：影响保护渣渣膜传热的关键因素是渣膜厚度和固态渣膜结构，而对如何获得与现场较为接近的渣膜一直是保护 渣渣膜结构研究的难点。本文通过获得现场不同位置的渣膜，以及由渣膜热流模拟仪获得的不同时刻的渣膜，对比分析 了渣膜的厚度、结晶率、晶体的分布、大小、类型。研究发现：渣膜热流模拟仪铜探头浸入45s 时获得的渣膜与现场弯 月面附近45s 的渣膜厚度和结晶率相当；现场渣膜随位置在晶体分布上演变规律与实验室渣膜随时间的演变类似；现场 渣膜与实验室渣膜的晶体的类型相同，但是晶体大小还存在差异。 关键词：保护渣;厚度;结晶率;渣膜结构;渣膜热流模拟仪 分类号：TF777.7 Investigation of Microstructure of Slag Film for Mold Fluxes YANG Bo ，TANG Ping ，WEN Guanghua ，ZHU Xinbai ，YU Xiong (College of Materials Science and Engineering, Chongqing University, Chongqing 400044, China) Abstract ：Thickness and structure of solid slag film are the key elements effecting heat transfer of mold slag film. But the way to obtain solid slag film similar with that in the scene is still the difficult problem in the study of mold slag film structure. Slag films obtained from plant and heat flux simulator at different time were analyzed on properties such as thickness, the type and distribution of crystal, and particle size of crystal in this article. The results showed that the thickness and crystallization ratio of slag film obtained from heat flux simulator with 45s immerse time of copper probe were similar with that obtained in plant near meniscus. Crystal distribution of slag film got from plant evolved with position is similar with that from laboratory evolved with time. Solid slag film obtained from plant and laboratory has coincidental type of crystal, but the crystal-size was different. KEY WORDS mold slag; slag film; crystallization ratio ;microstructure of slag film; heat flux simulator of mold slag film 1 前言 保护渣是连铸过程中使用的关键材料之一，其主要功能为：防止钢液二次氧化、绝热保温、吸收钢 液中上浮夹杂物、润滑铸坯、控制铸坯向结晶器水平传热[1].其中，润滑铸坯和控制水平传热两项功能 直接影响铸坯质量和工艺顺行.连铸过程中的主要问题是纵裂纹和粘结漏钢。解决纵裂纹的关键是控制 结晶器与铸坯之间的水平传热[2]。而粘结漏钢是由于结晶器与铸坯之间缺少润滑和没有形成足够的坯 壳厚度而导致的[3]。总的说来，纵裂纹和粘结漏钢的发生均与结晶器和铸坯之间的水平传热相关