ppt课件-from a p q p flowto3- p flow- s e a o n l i n e（从一个p q flowto3 - p流e o n l i n e）.pptVIP

Production Preparation Process The SMS Technologies Quality Management System includes: ISO 9001, AS9100, ISO 13485, and ISO/TS 16949 They All Include Product Realization Advanced Product Quality Planning Production Preparation Process Production Part Approval process APQP, Flow Charting, Process FMEA, Control Plan, 3-P PPAP APQP = Advanced Product Quality Planning Build 1st-time Quality into the Production Process FMEA = Failure Mode Effects Analysis Minimize Risk (DFM, DFT Mistake-Proofing) 3-P = Production Preparation Process Build to Customer Demand Beginning at Launch PPAP = Production Part Approval Process PRODUCT QUALITY PLANNING TIMING CHART CONCEPT INITIATION/ APPROVAL PROGRAM APPROVAL PROTOTYPE PILOT LAUNCH PLANNING PRODUCTION Production INPUTS | Production OUTPUTS Planning INPUTS | Planning OUTPUTS Product Design Dev. INPUTS | Product Design Dev. OUTPUTS Process Design Dev. INPUTS | Process Design Dev. OUTPUTS Product Process Validation INPUTS | Product Process Validation OUTPUTS PLANNING PRODUCT DESIGN AND DEV. PROCESS DESIGN AND DEVELOPMENT PRODUCT PROCESS VALIDATION FEEDBACK ASSESSMENT AND CORRECTIVE ACTION SEI Process Flow Diagram Process Failure Mode Effects Analysis Proto-type, Pre-launch Production Control Plans Operator Work Instructions Work Instructions with applicable drawings, etc. are developed for each material transformation: Process Flow Chart FMEAs Control Plans Operator Instructions PPAP Core Tools Applications The Key Linkages for Customer Special Characteristics Defining Balancing The Cell Calculating Takt Time Total Shift Hours = 8 X 60 min. X 60 sec. = 28,800 seconds -2 - 15-minute breaks X 30 min. X 60 sec. = 1,800 seconds -Start-up Shut-down = 15 min. X 60 sec. = 900 seconds Available Work Time = 26,100 seconds Takt Time = Available Work Time / Customer Demand (units) TAKT TIME