基于procast船用柴油机汽缸套离心铸造工艺设计与优化机械工程专业论文.docxVIP

Abstract relatively poor in vertical casting of cylinder jacket, and has lower service life. The top of the vertical centrifugal casting cylinder sleeve is easy to produce white. The metal liquid last reach up the cavity has lost part of heat in the process of filling.The top of the cavity is a free surface, which becomes cold quickly. So its metal under large cold becomes solidification and produces white. Vertical centrifugal casting process of cylinder jacket, the jacket using alloy cast iron materials, in the process of solidification, hard metal oxides formed hard skeleton, to enhance the wear resistance of cylinder jacket, the microstructure grain size small jacket at the same time, also improved the cylinder jacket brinell hardness, mechanical properties such as tensile strength. During the process pf vertical centrifugal casting of cylinder sleeve, the sleeve uses alloy cast iron materials. In the process of solidification, hard metal oxides forms hard skeleton, enhances the wear resistance of cylinder sleeve, at the same time,the small microstructure grain size also improves the cylinder sleeves tensile strength, such as brinell hardness, mechanical properties. During the process pf vertical centrifugal casting of cylinder sleeve, the metal liquid should be filled in casting mold at a steady speed. It ensures smooth metal liquid in the filling and solidification is in the form of sequential solidification, at the same time, in the process of smooth filling, it can reduce the air bubble and inclusion defects; This,with the premise of ensuring little bubble and inclusion defects, the lowwer speed can be chosen. The research shows that taking the optimized process parameters: the pouring speed is 200 mm ??s ?1 , pouring temperature is 1300 ℃,casting temperature is 200℃, casting speed 950rpm in the casting process. Through the comparative analysis, we find that this group of parameters is smooth filling on casting macroscopic aspects. It can reduce the gas ,sla