连铸机扇形段连铸辊轴承的热应力分析及优化研究-机械制造及其自动化专业论文.docx

万方数据 万方数据 摘 要 连铸辊轴承是连铸机中的重要部件，为连铸辊提供重要支承。连铸辊轴承 在环境温度高、载荷大、工况复杂的条件下工作，如果轴承所接受的热量不能 有效地散发，冷却未到位，过高的温度会引起轴承热变形，并会在大载荷下破 裂，致使轴承过早失效，影响整个连铸铸钢的生产。通过对连铸机连铸辊轴承 有限元热应力分析，找出致使连铸辊轴承失效的主要原因，基于分析结果对轴 承进行适当优化，提高轴承的使用寿命，对连铸铸钢生产有重要意义。 主要研究工作及内容： （1）以某炼钢厂连铸机扇形段连铸辊轴承做为对象进行分析，建立了连铸 辊轴承 CAD 与 CAE 模型，并对其进行温度场分析。由温度分布云图得出，在 轴承座有冷却水的条件下轴承内圈温度最高，外圈温度最低，温度由内圈至外 圈传递，但在 X 轴方向（即连铸辊至端盖方向）上温度梯度最大。 （2）对连铸辊轴承进行应力场与热-力耦合分析，结果表明轴承座有充足 冷却水时，连铸辊轴承热力耦合后最高应力达到 411.3MPa，比没有热载荷时的 最高应力高出 162.0MPa。并且只比许用应力仅仅少了 20.4MPa，得出轴承所受 热载荷是致使轴承损坏的原因。 （3）对连铸辊轴承进行优化分析，将连铸辊轴承滚动体改为空心，分析得 出在给定边界条件下当滚动体空心度为 60%时滚动体所受应力最小，并且应力 分布均匀，为连铸辊轴承设计改进提供参考。 本文的研究工作对了解连铸辊轴承温度场、热力耦合场分布起到一定参考 作用。 关键词：连铸辊轴承；有限元；温度场；热应力；优化分析 I Abstract Continuous casting roller bearing was an important part in continuous casting machine which provided important support for continuous casting roller. Continuous casting roller bearing was worked in high temperature, high load, complicated conditions. If the heat was absorbed by the bearing could not be effectively dissipated to insufficient cooling, the high temperature would cause thermal deformation and excessive load broken, resulting in premature failure, affecting the entire casting steel production. Through heat stress analysis of the roller bearing for continuous casting machine with FEM(Finite Element Method), discovered the reasons of casting roller bearing failure, and conduct an appropriate optimization for bearing structure based on analysis result to improve the service life of the bearings. There was important significance for continuous casting production. Main research work and content: The CAD and CAE model of roller bearings was established and had been analyzed its temperature field, which took the casting roller bearing of CCM(Continuous Casting Machine) segment as object to research. The temperature distribution in the inner ring of the bearing was the highest, in the outer ring the lowest under the cooling water conditions and transferred from the inner ring to outer ring, but the maxim