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Numerical Simulation of Residual Stress in Injection Molding
XI Guo-dong, ZHOU Hua-min, LI De-qun (State Key Laboratory of Mold Die Technology, Huazhong University of Science and Technology, Wuhan 430074, China)
Abstract: Distribution and history of residual stress in plaque-like geometry are
simulated based on linear thermoviscoelastic model, to explore the mechanics and evolution of residual stress in injection molding process. Results show that the residual stress distribution through thickness is almost the same along flow path and the stress value near the end is a litter higher than that near the gate.
CLC number: TQ 320.66;O 345 Document code: A
Article ID:1003-4951(2006)01-0017-07
Keywords: injection molding; residual stress; numerical simulation; thermoviscoelastic
1 Introduction
Injection molding is a flexible production technique for the manufacturing of polymer product. A typical injection molding process consists of four stages: filling, packing, cooling and ejection of product. During these processes, residual stress is produced due to high pressure and cooling, which induce the warpage and shrinkage of product. To make the product with high precision, it is important to simulate the pressure and thermal effect induced residual stress in the processes. Residual stress of injection molding has received more and more attention recently. Many researchers[1]~[5] calculated the residual stress and shrinkage in the process by using different models.In general, the study of residual stress is focused on the theoretical analysis with an isolated model. It does not take into account the specifics of injection molding and correlate with the packing and cooling analysis. In this study, distribution and history of residual stress in plaque-like geometry is simulated based on linear thermoviscoelastic model, where the effects of pressure, thermal history and stress relaxation are jointly investigated.The numerical calculation model is built by finite difference
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