RH真空精炼温度预报和控制模型的研究.pdfVIP

万方数据 I 摘 要 RH真空精炼是目前生产超纯净钢最有效的手段之一，作为转炉和连铸间的连 接工序，RH精炼过程的温度调节是实现炼钢生产流程良好匹配的关键。控制好RH 精炼处理的终点温度，有利于连铸浇铸温度的稳定，能够显著改善钢坯的质量。 本文以某厂 250 吨 RH-MFB 真空精炼工艺为研究对象，研究 RH-MFB 真空精 炼过程中钢水温度的变化机理。研究结果表明： （1）真空处理过程中，碳氧反应产生的热量对钢水温度的影响较大，其影响 程度与脱碳量呈正比；处理过程中废气带走的热量较少，仅能使钢水温度降低约 0.5℃，可以忽略。 （2）吹氧对钢水温度的影响主要表现在两个方面：一是吹入的氧气溶于钢液 释放出热量；二是吹入氧气与铝反应放热提高钢液温度。 （3）合金加入时，合金元素熔化吸热，同时合金元素氧化放热，其对钢液温 度的影响程度与加入的合金元素种类和加入量有关。 （4）真空室和钢包耐材的蓄热及其真空室外壳辐射放热影响钢水温度。 同时本文以现场数据为样本，应用人工神经网络方法建立了基于动态神经网 络的温度预报模型，并根据建立的预报模型结合现场 RH-MFB 操作工艺开发了精 炼过程温度预报与控制模型。模型验证结果表明： （1）应用 NARX 神经网络建立的预报模型预测 RH-MFB 真空精炼钢液温度， 预测值与目标值绝对误差在 5℃内的达到了 89.5%，能满足实际要求。 （2）开发的温度预报与控制模型能够准确的预报处理终点温度，并且能准确 地计算出合金加入量，指导现场工作。 关键词：RH-MFB；温度变化机理；温度预报模型；NARX 神经网络；控制模型 万方数据 II Abstract RH vacuum refining can produce high-quality steel. It is one of the most effective means of producing ultra-clean steel at present. As the connection process between the converter and continuous casting, temperature regulation by RH refining process is the key to a good match in steelmaking process. Good control of the end of the RH refining processing temperature, which is beneficial to the stability of continuous casting pouring temperature, can improve the quality of steel. In this paper, the changes of temperature of molten steel during vacuum refining process of 250 ton RH-MFB. The results showed that: (1) Carbon and oxygen reaction and the heat that was absorbed by gas influenced the temperature of molten steel in vacuum process. And decarburization reaction was the important factor. The degree of influence was proportional to the amount of decarburization. As less heat was taken away by gas which only reduced the temperature of molten steel 0.5℃, so it could be ignored. (2) The effect of blowing oxygen on molten steel temperature could be mainly manifested in two aspects: first, the dissolved oxygen into the molten steel released the heat during blowing oxygen; second, the oxygen-aluminum reaction heat raised the temperature of mo