基于kriging模型方法的板料成形工艺优化设计.doc

基于kriging模型方法的板料成形工艺优化设计 摘要关键词：Optimization design of sheet metal forming process based on Kriging model As one of the important processing method in the modern industry, sheet metal forming is used to produce a variety of sheet metal parts and has been widely applied in aerospace,defense, automotive and other fields. With the continuous development of the numerical simulation technology, the cycle of the mold production and product cost can be shortened by using the finite element to analyze the sheet metal forming. However, for the more complex forming parts, numerical simulation takes too much time. At the same time, the quality of the forming parts will be below the standard, affected by the fluctuations of the process conditions and the material properties in the production process. Therefore, the robust design should be applied for the metal forming process. It will make the forming quality of the sheet be not sensitive to the process conditions, material properties and so on. Kriging surrogate model is applied to optimize the sheet metal forming and it the time of the numerical simulation and enhance the optimization efficiency. 目录 1 绪论 1 1.1 课题研究背景 1 1.2 国内外板料成形优化研究现状 2 1.2.1 成型质量指标研究现状 2 1.2.2 kriging模型研究现状 2 1.2.3 国内外板料成形CAE分析软件 3 1.3 板料成形优化过程中存在的难点 4 2 板料成形有限元理论及专业Dynaform软件 5 2.1 引言 5 2.2 板料成形有限元的基本介绍 5 2.2.1 应变张量 5 2.2.2 应力张量 8 2.2.3 有限元方程的建立 10 2.3 DYNAFORM软件以及成形参数设置 11 2.3.1 DYNAFORM软件 11 2.3.2 DYNAFORM软件成形参数设置 11 2.4 小结 12 12 3 Kriging模型及其应用 13 3.1 引言 13 3.2 Kriging代理模型 13 3.2.1 Kriging模型的建立 13 3.2.2 基于近似模型的优化设计方法 15 3.3 Kriging模型数学工具箱 16 3.4 Kriging模型在板料拉深成形中的应用 16 3.4.1 成形质量准则 16 3.4.2 影响成形质量的因素 18 3.4.3 Dynafrom有限元模型仿真 19 3.5 小结 20 4 基于Kriging模型对汽车覆盖件拉伸成形的应用 21 4.1 引言 21 4.2 影响成形缺陷产生的因素以及预防办法 21 4.2.1 影响拉裂产生因素和预防办法 21 4.2.2 影响起皱产生的因素和预防办法 22 4.3 汽车前盖的kriging模型优化 22 4.3.1 实际问题描述 22 4.3.2 设计变量 23 4.3.3 目标函数 24 4.4 有限元模型及初始设计与分析 26 4.4.1 拉丁方试验设计与近似模型计算 29 4.5 汽车前盖的优化设计 30 4.6 结论 32 参考文献 33 致 谢 35 1