风力发电齿轮箱安全运行远程监控系统开发-测试计量技术及仪器专业论文.docxVIP

南京航空航天大学硕士学位论文 南京航空航天大学硕士学位论文 风力发电齿轮箱安全运行远程监控系统开发 风力发电齿轮箱安全运行远程监控系统开发 万方数据 万方数据 万方数据 万方数据 摘 要 随着我国风电行业的迅速发展，机组单机容量和运行时间都大大增加，齿轮箱作为风电机 组变速和能量传递的关键部件，其故障率居高不下，如何确保其设计寿命期内健康、安全、稳 定的运行成为一项亟待解决的问题。在传统的风电机组检修方式中，运维人员定期停机检修， 不但增加了人力成本，还降低了经济效益。并且人工检修受到作业人员专业素质的影响，没有 严谨、科学、定量的衡量标准。 综合利用现代传感技术、计算机检测技术和无线通信等相关技术，开发一套齿轮箱安全运 行远程监控系统，对于实现齿轮箱的故障情况早期诊断和预警，提高整个风电机组运行的可靠 性和安全性具有十分重要的意义。 论文首先对齿轮箱的机械结构和运行特点进行了研究，分析了其常见的故障形式，包括机 械机构故障、润滑系统油温异常、火灾故障和现场环境异常。然后基于这四种故障情况提出了 一套综合监控方案和故障诊断方法，包括机械振动分析、油温监测、烟雾探测和现场视频监控。 接着设计了系统的软硬件，其中 DSP 负责各路传感器数据的采集和处理，ARM 负责数据的存 储和数据的显示，WEB 服务器方便风机运维人员在后台实时的进行故障监测、分析和诊断， SIM900A 负责远程数据传输。经过实际的实验证明，本文完整的实现了齿轮箱的安全运行远程 监控系统的功能，具有运行稳定、实时性较高等特点。 关键词：风电机组，齿轮箱，安全监控，故障诊断，振动分析 I ABSTRACT With the rapid development of Chinas wind power industry, wind turbine capacity and running time are greatly increased, and as a key component of the wind turbine system, the failure rate of gearbox is very high. So it has become a serious problem to ensure the safety and healthy operation of wind turbine gearbox in its lifetime. The traditional overhaul mode is to have a regular maintenance by the operation and maintenance staff, which not only increased the labor costs but also reduced the economic benefits, and it also lacks a rigorous and quantitative judgment standard. Using the related technologies like modern sensor, computer testing and wireless communication to develop a remote monitor system of the safety running of wind turbine gearbox has a great significance. It can achieve the goal of fault diagnosis and failure alarm, helping to improve the operational reliability and safety of the entire wind turbine system. This paper first studies the mechanical structure and operating characteristics of wind turbine gearbox, then analyzes the most common fault forms, including mechanical failure, the lubrication system oil abnormal, fire hazards and other environment abnormals. Based on these fault forms, we proposed a comprehensive monitoring solution and fault diagnosis method w