精益生产之线平衡模式__line_balance_models-gabriel.ppt

Process Balance Model: Step 4 (Cont.) ? Control Model will build the following graph which shows how we should plan to: ? ? Staff in equal increments (to limit having to re-balance line) Vary hours worked to get complete coverage of demand requirements 50% Staffing Increments Cov erage Graph # o f a s s e m b l e r s a n d # o f h o u r s 25 # of Assemblers 20 # hours 11 11 11 11 15 10 10 10 10 9 9 9 9 8 8 8 8 6 7 6 7 6 7 10 6 7 5 0 1 1 3 1 5 0 2 2 5 3 0 0 4 5 0 6 0 0 units / day Line Balance Model 31 9 0 0 7 5 过程平衡模型 : 步骤 4 ( 续 .) ? Control 模型可建立如下图说明 : ? ? 每一阶段需要的人力 完成任务需要的工作时间 50% Staffing Increments Cov erage Graph # o f a s s e m b l e r s a n d # o f h o u r s 25 # of Assemblers 20 # hours 11 11 11 11 15 10 10 10 10 9 9 9 9 8 8 8 8 6 7 6 7 6 7 10 6 7 5 0 1 1 3 1 5 0 2 2 5 3 0 0 4 5 0 6 0 0 units / day Line Balance Model 32 9 0 0 7 5 Process Balance Model: Step 5 Step 5 Control Plot current operating range to determine labor reduction required to meet operating goals CURRENT SINGLE HUNG (Aluminum) Current Site Current Labor Reduction in Labor % Reduction units / hour # hours Units / day 12.50 6 12.50 7 12.50 8 12.50 9 12.50 10 12.50 11 25.00 6 75 88 100 113 125 138 150 # of Assemblers 4.0 4.0 4.0 4.0 4.0 4.0 7.0 Factory 9 2 -22% The model has calculated that at a rate of 150 units/day, the area should be working a 6 hour shift with 7 processors. This is 2 fewer processors than their current environment. Line Balance Model 33 过程平衡模型 : 步骤 5 步骤 5 绘制目前的作业范围来决定完成目标可节约的人力 CURRENT SINGLE HUNG (Aluminum) Current Site Current Labor Reduction in Labor Control units / hour # hours Units / day 12.50 6 12.50 7 12.50 8 12.50 9 12.50 10 12.50 11 25.00 6 75 88 100 113 125 138 150 # of Assemblers 4.0 4.0 4.0 4.0 4.0 4.0 7.0 Factory % Reduction 9 2 -22% 在 150 单位 / 天的需求下 , 需要每班 6 小时， 7 位作业员 . 比目前人力少两人 Line Balance Model 34 Process Balance Model: Step 6 1 T a s k s / P e o p le 1 2 3 4 5 6 7 8 9 1 0 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 2 0 2 1