齿轮箱远程监测与故障诊断系统的分析.docxVIP

齿轮箱是旋转机械传动系统中最常用的部件，在生产中起着关键性作 用，轧机的传动系统一旦出现故障，会给企业造成巨大的经济损失。在轧 机传动系统出现的故障中，齿轮箱的故障占有很大的比例。因此齿轮箱的 故障和监测技术方法研究近年来一直是机械设备故障诊断领域的重要课 题。 基于上述原因，本文开展了对实现齿轮箱状态监测及故障诊断方法的 研究。首先对齿轮箱的振动机理进行分析，对振动信号的分析方法进行介 绍，其次在确定整体方案的基础上，以虚拟仪器软件为开发平台(LabVIEW),对 系统开展了程序开发工作。 整个系统研究包括数据存储与查询、降噪、时频分析、故障特征频率 计算。其屮降噪模块对信号进行降噪处理，除去混杂在其屮的噪声信号； 吋频分析模块对振动信号进行调解，结合FFT和功率谱的分析方法进行故 障提取；存储与查询模块是将采集到的信号存入数据库，待专家或用户方 便时输入查询语言，即可查看当时的频谱图；利用故障特征频率计算和故 障诊断标准相结合的方法实现了故障诊断功能，其作用能够直接获取振动 信号中所包含的故障特征频率，并判断出故障类型。 本论文的研究结果证明，基于LabVIEW的齿轮箱在线监测和故障诊断 系统，采用模块化、人性化设计的思想、开发成本低、性能可靠、界面友 好、易于功能扩展等优点，不仅实现了对振动信号的故障诊断，并且实现 了故障振动信号的远程监测。 尖键词齿轮箱；振动信号；远程监测；故障诊断；LabVIEW Abstract Gear-box is the most important part of rotating machinery transmission and plays a key role in the production. Once the gearing of rolling mill breaks down, the economic losses will be enormous. In the fault of rolling milfs gearing system, gear-boxs fault holds a large proportion. Therefore gear-box fault monitoring technology and methods on machinery and equipment in recent years has been an important area of fault diagnosis issues. For the reasons above, the thesis takes a systemic investigation of gear-box monitoring and failure diagnosis. Firstly, on the sides of sympathetic vibration and the analysis of vibration signals, this thesis takes a technical analysis for gear-box. Secondly, on the basis of overall solution and using a virtual instrument software(LabVIEW), a program development work is carried out to syste m. The research of the status monitoring module includes data storage and query, de-noise, Time-Frequency analysis, fault characteristic frequency calculation. The function of de-niose module is to remove the mixed signals, Time-Frequency analysis module mediates the vibration signals, combined with FFT and power spectral analysis method for fault extraction, data storage and query module collectes the signal into database, when the experts or users are free and enter the query language, they can view the spectrum an the time, combined wi