三一电气精益生产.pptVIP

Waste of Inventory 库存的浪费 * Characteristics 特点: Extra Space on Receiving Dock 在进货仓库中占据额外的空间 Stagnated Material Flow 物流停滞 Massive Rework Campaigns When Problems Surface 当出现问题时，不得不进行大规模的返工 Requires Additional Material Handling Resources (People, Equipment, Racks, Storage, Space / Systems) 物料处理资源过多(人力、设备、货架、仓库、空间/系统) Causes 原因: Incapable Processes 过程能力低下 Long Change Over Times 更换品种时间长 Management Decisions 管理决策不当 Inaccurate Forecasting Systems 不准确的预测系统 Unreliable process 过程不稳定 第二十八页，共五十页。 * Characteristics 特点: Extra Time Required by Workforce to Inspect / Rework / Repair 工人需要额外的时间来检查/返工/修理 Missed Shipments / Deliveries 错过了装运/交货时间 Organization Becomes Reactive (Fire Fighting, Expediting Vs. Prevention Orientation) 使组织变得被动 (疲于“救火”，而不是采取各种预防措施) Causes 原因: Incapable Processes 过程能力低下 Operator Control Error 操作者控制失误 Insufficient Training 缺少足够的培训 Waste of Correction 改正的浪费 第二十九页，共五十页。 Waste of Processing 加工过程的浪费 * DEFINITION: Effort which adds no value to a product or service. Enhancements which are transparent to the customers, or work which could be combined with another process. 定义: 对产品或服务附加的无效的工作，或可以结合在另一过程的工作。 第三十页，共五十页。 Waste of Processing 加工过程的浪费 * Causes 原因: Engineering Changes Without Process Changes 工艺过程没有随着工程的更改而改变 New Technology Used in Other Processes 在其他工艺过程中使用了新技术 Decision Making at Inappropriate Levels 在不适当的层次上制定的决策 Ineffective Policies and Procedures 无效的政策和程序 Lack of Customer Input Concerning Requirements 对客户的有关要求缺乏了解 Characteristics 特点: Process Bottlenecks 工作过程出现瓶颈 Lack of Boundary Samples or Clear Customer Specifications 缺乏样品或明晰的客户规格要求 Endless Refinement 没完没了的修饰 Redundant Approvals 过多