利用卷曲机振动信号测量烟用醋纤丝束卷曲能的方法.pdfVIP

利用卷曲机振动信号测量烟用醋纤丝束卷曲能的方法 Application of a monitoring system for crimping machine in cigarette actow production process 许文菊，杨宝如,宋敏峰 XU Wen-ju, YANG Bao-ru, SONG Min-feng 南通醋酸纤维有限公司 Nantong Cellulose Fibers Co.ltd 摘要 卷曲能是烟用醋纤丝束的重要质量指标。卷曲能的大小由卷曲机压板压力和对辊压力进 行控制，经分析发现卷曲能的量级与压板的振动大小直接相关。因此，本文介绍了一种采用 电涡流传感器测量卷曲机压板的振动，从而经过建模和计算快速获得卷曲能的方法，同时开 发了一套卷曲机振动信号监测系统。监测系统和卷曲能快速测量方法经实际生产验证，结果 表明测量所得的卷曲能数据比测试卷曲能数据更加稳定，而且能迅速反应卷曲机压板压力状 态的变化。 Abstract Uncrimping energy is an important quality index to measure the crimping effect of cellulose acetate fibers. It is determined by both crimp cap force and crimp roller force. It is found by analyzing that umcrimping energy is determined directly by vibration of crimp cap. In order to evaluate the stability of uncrimping energy, we develop a real-time signal monitoring system which is used to detect vibration signals of crimping machine. The electric vortex sensor is used to measure the swing of crimp cap. Finally, the umcrimping energy of this system is calculated with Root-Mean-Square Value, Peak to Peak Value and Average Value. During the on-line application, the results indicated that the umcrimping energy data which measured by monitoring system were more stable than practical and could rapidly reflect the force changes of crimp cap and roller. 关键词：卷曲能，状态监测，电涡流传感器 Key words: umcrimping energy; condition monitoring; eddy current sensor 1. 引言 烟用二醋酸纤维丝束的卷曲能及其稳定性是影响滤棒过滤性能和吸阻稳定性的重要因素之 一。通过卷曲能来综合反映烟用二醋酸纤维的卷曲程度，可以使我们掌握在相同的卷曲条件下 丝束卷曲的波形结构。 在生产中，调节压板压力和对辊压力以