空气压缩机监测系统设计.doc

空气压缩机监测系统设计 摘 要：空气压缩机监测系统在空压机运行过程中起着重要的监测作用。本课题研究的对象是4L-20/8型空压机，所设计的监测系统主要是对空压机一、二级气缸的温度和压力进行监测，通过监测数据即可知道空压机运行是否正常。 本课题阐述了空压机的工作原理以及故障机理，采用了“传感器→采集卡→工控机→组态软件”的方法进行监测系统的设计。监测系统设计包括硬件系统设计和软件系统设计，硬件系统设计主要包括传感器、采集卡、工控机的选型设计，通过查阅资料，所选择的硬件设备均符合空气压缩机的实际工况要求；软件设计主要是组态界面的设计。该监测系统能够对气缸的温度和压力进行实时的监测，并能对异常数据发出报警提示，以便工作人员进行及时的维修，避免事故的发生。 关键词：空气压缩机，监测系统，组态软件。 Design of Air compressor monitoring system Abstract：In the process of running, air compressor monitoring system play an important role in monitoring.. The research object of this paper is the model 4L-20/8. And this monitor system’s design is used to monitor the first and second class cylinder’s temperature and pressure. Through the data we could know that this air compressor if keep normal. This paper described the working principle and the failure mechanism of air compressor, and the design of the monitoring system applys the method of ”sensors-acquisition card-industrial PC-configuration software”. The design of monitoring system includes the design of hardware system and software system. The design of hardware system mainly includes the selection of sensors, acquisition card and industrial PC, the choice of hardware equipment conforms to the actual working condition of the air compressor requirements through data access; the mainly design of software is the design of configuration interface. The monitoring system could monitor the temperature and pressure of cylinder in real time, and it could send an alarm for abnormal data in order to keep in repair timely and avoid the happening of the accident. Keywords: Air compressor，Monitoring system，Configuration software。 目 录 1 绪论 1 1.1 国内外的研究现状 1 1.2 课题研究的意义 1 1.3 论文主要研究内容 2 2 空压机概述与监测系统总体方案设计 3 2.1 空压机型号 3 2.1.1 空气压缩机介绍 3 2.1.2 空气压缩机原始数据 4 2.2 空压机工作原理 4 2.3 空气压缩机气缸故障分析 5 2.3.1 造成空气压缩机气缸压强故障的原因 5 2.3.2 造成空气压缩机气缸温度故障的原因 5 2.4 监测系统设计的原则及目标 5 2.4.1 监测系统设计的原则 5 2.4.2 监测系统设计的目标 6 2.5 监测系统总体方案设计 6 2.6 本章小结 7 3 监测系统硬件设计 8 3.1 温度传感器 8 3.1.1 温度传感器介绍 8 3.1.2 温度