带侧翻孔筒形件冲压工艺与模具设计.doc

带侧翻孔筒形件冲压工艺与模具设计 摘要：本设计主要介绍冷冲压模具的有关介绍，首先通过对工件形状，构造尺寸等方面的分析来确定工件的工艺性，分析工件的工艺性，根据工件加工所需要的工序以及各种模具的优缺点来确定冲压工艺方案，确定是用连续模还是复合模或单工序模，模具类型选好之后选择模具的结构形式包括模座导向是用中间导柱、斜对角导柱还是四角导柱；选择卸料装置的方式，零件固定方式的选择，冲压力的计算包括冲裁力，卸料力，推件力等，根据冲压力进行压力机类型的选择和校核，确定模具的压力中心是否在坐标原点，计算模具凸、凹模的尺寸，计算卸料装置中的弹簧和橡胶的尺寸、确定用来成型零部件结构形式的以及一些非标准件尺寸的确定，绘制模具总装草图 关键词：冷冲压模具设计，凹凸模刃口尺寸，模具总装配图 With a cartwheel hole cylindrical parts stamping process and die design Abstract：This design mainly introduces the cold stamping die . First of all, through the analysis of the workpiece shape and the structure size etc, determining the manufacturability of workpiece. Analysis manufacturability of workpieces, according to workpiece machining process as well as the advantages and disadvantages of all kinds of mould ,you can determine the stamping process plan, then you are sure to use continuous mode or compound die or single process die . After selecting the structure of the mold types , it is time to choose mold base guide , which include the middle column, diagonal guide pin or four guide pillar. Choosing the way of discharging device and fixed parts , bursting pressure calculation include blanking force, discharge power, ejecting force, etc. Choosing press type is based on pressure, then checking mode , determining whether the pressure center of the mold in the origin of coordinates, calculating mould the edge of the main parts in the intensive size, determine the discharging device of the spring and the size of the rubber are mainly used for molding parts, mold structure form and the determination of some non-standard size drawing mold assembly drawing . Keywords:Cold stamping die design, Concave and convex die cutting edge dimension, Mould general assembly drawing 目 录 . 1 前言 1 1.1 冷冲压模具现状 1 1.2 模具发展现状 2 2 冲压件工艺性分析及冲裁方案的确定 3 2.1 材料分析 3 2.2 冲裁件的结构工艺性 3 2.3 精度分析 3 2.4 冲裁方案的确定 3 2.5 毛坯的计算 4 3 排样图的设计及材料利用率的计算 7 3.1 排样的设计 7 3.2 搭边的选取 7 3.3 材料利用率的计算 8 4 冲裁工艺力的计算 9 4.1 冲压力的计算 9 4.1.1 落料力的计算 9 4.1.2 拉深