金属波纹补偿器结构优化设计.doc

金属波纹补偿器结构优化设计 摘 要金属波纹补偿器关键词： Design of The Metal Corrugated Compensator Structure Optimization Abstract：Metal corrugation compensator is mainly used in various pipes to mediate the various displacement. This project is based on a large amount of domestic and foreign literatures. It starting from the discussion of the design of metal compensator which satisfies certain requirements. The compensator is composed of two parts: the bellows and flange. Firstly, it used CAE finite element software (ANSYS) to parameterize and mesh different corrugated pipe models generated by different schemes. Secondly, some constraint conditions were added to conduct solution analysis, fatigue analysis and structure optimization. Thirdly, a comparative conforming finite element model was established. The influence of mechanical properties of corrugated pipe on its mechanical structure property was known by means of studying and discussing the structure performance and the rule of its stress and deformation of corrugated pipe in depth. A corrugation compensator that fits for working requirement is finally designed. At the same time, the corresponding of structural parameters, wave number, wall thickness and pitch of waves to its properties were analyzed. Besides, ANSYS software was used to conduct modeling analysis to flange plate to make sure it meets the design requirements. Key words: Metal corrugation compensator, CAE, mesh generation, structure optimization  目录 1 绪论 1 1.1 金属波纹补偿器的简单介绍 1 1.2 本课题研究的主要内容 1 1.3 金属补偿器的研究现状 2 1.4金属波纹管的加工成型方法 3 1.5波纹管的材料 3 1.6本课题的研究目的和意义 3 2 金属波纹管的结构设计 5 2.1有限元概述 5 2.1.1有限元方法 5 2.1.2 ANSYS大型通用软件的简介 5 2.2 波纹管有限元模型的建立 7 2.2.1波纹管结构参数 7 2.2.2模型的简化 8 2.2.3单元类型的选择 8 2.2.4网格划分 9 2.2.5波纹管的结构设计 10 2.3 本章小结 21 3 金属波纹管的疲劳寿命分析 22 3.1疲劳的基本理论 22 3.2金属波纹管的疲劳强度分析 22 4 金属波纹管的结构优化 28 4.1结构优化的基本理论 28 4.2 波纹管的结构优化 28 5 金属法兰盘的分析设计 30 5.1 金属法兰盘的简介 30 5.2对金属波纹管上应力的提取 30 5.3,法兰盘的结构设计 30 6 结论与展望 33 6.1结论 33 6.2展望 33 参考文献 34 致谢 35 1 绪论 1.1 金属波纹补偿器的简单介绍 金属波纹补偿器是用在各种管道中，改善管道因热而