酒厂提升翻转装置结构设计.doc

酒桶的提升翻转装置 提要：本文针对酒厂的某工艺环节的需求，为了降低工人的劳动强度，设计开发了一套升降翻转装置。该装置主要包括提升装置和翻转结构装置两部分，具体设计出定位夹具、提升和翻转机构，并对系统的传动链进行选用和估算，对装置中的重点受力部件进行力学分析，确定最佳的结构方案。保证提升、翻转过程平稳无冲击、翻转的角度和翻转架高度范围合理。通过力学的计算，得到翻转需要最大扭矩与翻转架翻转所需要的扭矩，选定出驱动翻转的气动马达功率和具体的型号。以及用于提升的电动机以及链轮，链条的型号，最后绘制出整个提升翻转装置的总体结构图和仿真过程，并绘制出部分非标零件的结构图The barrel lifting and turning device Abstract: Aiming at the demand of a process in the brewery, in order to reduce the labor intensity of workers, designed and developed a set of lifting turn-over device. Turn the device mainly include lifting device and structure unit two parts, the specific design positioning fixture, ascension and flip institutions. And make a selection and estimation of the transmission chain of system and make mechanical analysis on the key component, choose the optimum structure scheme. Ensure that ascension, no impact on the smooth switching process, flip Angle and flip height range is reasonable. Flip maximum torque is obtained by the calculation of mechanics, and flip the required torque, selected the flip of the pneumatic motor driving power and specific model. And is used to improve motor and sprocket, chain model, finally draw the entire ascension turn-over device of the overall structure and the simulation process, and draw some non-standard parts structure. Through this design, I have searched a lot of data and received new knowledge Combine the book on the flexible application of knowledge to the production practice, and also make these knowledge reach deep in my mind. Key words: Enhance structure, flip structure,?torque simulation. 目录 1 绪论 1 1.1 课题研究目的和意义 1 1.2 国内外升降翻转相关设备研究概况 1 1.2.1 斗式提升机 2 1.2.2 升降平台 2 1.3 论文研究内容与主要工作 3 2 提升翻转设备的总体设计分析 3 2.1 系统功能分析 3 2.2 总体方案设计 4 2.2.1 传动方式分析 4 2.2.2 升降机构的设计与分析 6 2.2.3 翻转机构设计与分析 7 2.2.4 定位机构设计与分析 9 3 非标准零件的分析与设计 11 3.1非标准件的定义和分类 11 3.2非标准件的设计要求 11 3.3翻转结构中非标准件的设计 12 3.3.1圆桶卡环的设计和尺寸的确定 12 3.3.2连接轴的设计和尺寸的确定 14 3.3.3连接杆的轴承设计和尺寸的确定 15 4 其他标准零件的分析与选用 17 4.1标准件选用时的要求 17 4.2 标准件的选用 17 4.2.1提升结构中标准件的选用 17 4.2.2翻转结构中标准